Table Of Contents - Mitsubishi 4D65 Series Workshop Manual

Table of Contents

Contents1
Engine Sectional View2
Lubrication System Diagram4
Specifications5
Special Tools12
Drive Belt And Timing Belt Removal And Installation15
Removal Of Injection Pump Sprocket16
Removal Of Flange Nut16
Removal Of Timing Belt "B"17
Timing Belts Inspection17
Installation Of Spacer18
Installation Of Timing Belt "B"18
Installation Of Flange And Crankshaft Sprocket19
Installation Of Flange Nut19
Installation Of Timing Belt Tensioner19
Installation Of Timing Belt19
Adjustment Of Drive Belt Tension21
Intake And Exhaust Manifolds Removal And Installation22
Turbocharger Disassembly And Reassembly25
Removal Of Turbine Housing25
Removal Of Snap Ring26
Removal Of Turbine Wheel Assembly26
Turbine Housing Inspection26
Compressor Cover Inspection26
Turbine Wheel Assembly Inspection27
Installation Of O-Ring27
Installation Of Turbine Wheel Assembly27
Installation Of Snap Ring27
Water Pump, Thermostat, Hose And Pipe Removal And Installation29
Rocker Arm, Rocker Shaft And Camshaft Removal And Installation31
Camshaft Inspection32
Rocker Arm Shaft Check32
Camshaft Bearing Cap Installation32
Rocker Shaft Spring Installation32
Installation Of Semi-Circular Packing33
Valve Clearance Adjustment33
Cylinder Head, Valves And Valve Spring Removal And Installation35
Cylinder Head Check36
Valve Check36
Valve Spring Check36
Valve Seat Preconditioning Procedure37
Valve Seat Replacement37
Valve Guide Check37
Valve Seat Check37
Valve Guide Replacement38
Installation Of Valve Stem Seal39
Valve Spring Installation39
Cylinder Head Bolt Installation39
Front Case, Silent Shaft And Oil Pan Removal And Installation40
Front Case, Silent Shaft And Oil Pan Disassembly And Reassembly41
Oil Pan Removal42
Plug Removal42
Flange Bolt Removal42
Silent Shaft Front Bearings Removal42
Right/Left Silent Shaft Rear Bearing Removal43
Front Case Check43
Silent Shaft Check43
Oil Jet, Check Valve Check43
Oil Cooler Bypass Valve Check44
Oil Pressure Switch Check44
Oil Filter Bracket Check44
Oil Pump Check44
Oil Seal Check45
Installation Of Silent Shaft Oil Seal45
Crankshaft Front Ol Seal Installation45
Oil Pump Driven Gear/Oil Pump Drive Gear Installation45
Oil Jet Installation46
Left Silent Shaft Rear Bearing Installation46
Installation Of Silent Shaft Rear Bearing Right46
Silent Shaft Front Bearing Installation47
Front Case Installation48
Installation Of Flange Bolt49
Oil Pan Installation49
Oil Filter Installation49
Piston And Connecting Rod Removal And Installation50
Removal Of Connecting Rod Cap51
Piston Ring Inspection51
Connecting Rod Bearing51
Connecting Rod Bushing Replacement52
Installation Of Piston Pin/Piston/Connecting Rod53
Installation Of Piston Ring No. 1 /No. 2 / Oil Ring53
Installation Of Piston And Connecting Rod Assembly53
Connecting Rod Cap Installation53
Crankshaft, Flywheel And Drive Plate Removal And Installation55
Crankshaft Inspection56
Crankshaft Oil Clearance (Plastic Gauge Method)56
Flywheel Check57
Crankshaft Bearings Installation57
Bearing Cap Installation57
Oil Seal Installation58
Oil Separator58
Cylinder Block Removal And Installation59
Cylinder Block Inspection60
Boring Cylinder Inspection60