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Mitsubishi 4D68 Workshop Manual

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Workshop manual (79 pages)

Workshop manual (4 pages)

Workshop manual (4 pages)

Table Of Contents

Table of Contents

Explanation of Manual Contents
Symbols for Lubrication, Sealants and Adhesives
Introduction
Table of Contents
Sectional View of Engine
General Specifications
Service Specifications
Rework Dimensions
Torque Specifications
New Tightening Method by Use of Bolts to be Tightened in Plastic Area
Sealant
Form-In-Place Gasket
Special Tools
Drive Belt and Glow Plug Removal and Installation
Timing Belt Removal and Installation
Injection Pump Sprocket Removal
Oil Pump Sprocket Removal
Timing Belt "B" Removal
Installation Service Points
Timing Belt "B" Installation
Oil Pump Sprocket Installation
Timing Belt Tensioner Installation
Timing Belt Installation
Timing Belts Inspection
Tensioner Puller, Idler Pulley Check
Glow Plug, Fuel Injection Pump, Injection Nozzle Removal/Installation
Removal Service Points
Injection Pipe Removal
Injection Nozzle Removal
Nozzle Gasket / Holder Gasket Installation
Fuel Return Pipe Nut Installation
Injection Pipe Installation
Intake and Exhaust Manifolds Removal and Installation
Oil Return Pipe Gasket Installation
Eyebolt Installation
EGR Pipe Gasket Installation
Water Pump, Thermostat, Hose and Pipes Removal and Installation
Rocker Arms, Rocker Shaft and Camshaft Removal and Installation
Valve Clearance Adjustment
Camshaft Inspection
Cylinder Head, Valves and Valve Springs Removal and Installation
Cylinder Head Gasket Installation
Cylinder Head Bolt Installation
Cylinder Head Inspection
Valve Seat Reconditioning Procedure
Valve Seat Replacement Procedure
Valve Guide Replacement Procedure
Front Case, Counterbalance Shafts, Oil Pan Removal and Installation
Counterbalance Shaft Front Bearing Installation
Front Case Installation
Flange Bolt Installation
Front Case Inspection
Oil Pan Installation
Coil Cooler Bypass Valve Check
Oil Pump Check
Oil Seal Check
Pistons and Connecting Rods Removal and Installation
Piston Ring No. 2 / Piston Ring No. 1 Installation
Connecting Rod Bearing Installation
Connecting Rod Cap Installation
Connecting Rod Cap Nut Installation
Piston Ring Inspection
Crankshaft Pin Oil Clearance
Connecting Rod Bushing Replacement
Crankshaft, Cylinder Block and Flywheel Removal and Installation
Crankshaft Bearing Installation
Bearing Cap/Bearing Cap Bolt Installation
Crankshaft Oil Clearance Check
Cylinder Block Check
Boring Cylinder Check
Cylinder Sleeve Change Procedures
Inspection after Assembling the Crankshaft, Piston, Etc.
When Boring the Cylinder Block Sleeve Hole

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Mitsubishi 4D68 Workshop Manual

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