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4D68
Workshop manual
Mitsubishi 4D68 Workshop Manual
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Workshop manual
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Workshop manual
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Workshop manual
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Table Of Contents
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Contents
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Table of Contents
Contents
General Information
Engine Sectional View
Lubrication System
Specifications
Service Specifications
Torque Specifications
Sealant
Form-In-Place Gasket
Disassembly
Surface Preparation
Form-In Place Gasket Application
Special Tools
Drive Belt and Glow Plug
Removal Service Points
Installation Service Points
Glow Plug Removal
Glow Plug Installation
Timing Belt
Timing Belt Removal
Camshaft Sprocket Bolt Loosening
Injection Pump Sprocket Nut Loosening
Injection Pump Sprocket Removal
Crankshaft Bolt Loosening
Crankshaft Sprocket Removal
Oil Pump Sprocket Removal
Timing Belt "B" Removal
Timing Belts
Spacer Installation
Silent Shaft Sprocket Installation
Oil Pump Sprocket Installation
Crankshaft Bolt Tightening
Timing Belt Tensioner Installation
Timing Belt Installation
Glow Plug, Fuel Injection Pump and Injection Nozzle
Injection Pipe Removal
Fuel Injection Pump Removal
Fuel Return Pipe Nut Removal
Injection Nozzle Removal
Injection Nozzle Installation
Fuel Return Pipe Nut Installation
Injection Pipe Installation
Intake and Exhaust Manifolds
Turbocharger Disassembly and Reassembly
Snap Ring Removal
Turbine Wheel Assembly Removal
Turbine Housing
Compressor Cover
Turbine Wheel Assembly
Oil Pipe/Oil Return Pipe
Turbine Wheel Assembly Installation
Snap Ring Installation
Turbine Housing Installation
Coupling Installation
Turbocharger Waste Gate Actuator Operation Inspection
Water Pump, Thermostat, Hoses and Pipes
Sealant Application to Thermostat Housing
Thermostat Installation
Water Pipe/O-Ring Installation
Rocker Arms, Rocker Shaft and Camshaft
Camshaft Inspection
Rocker Arm Shaft
Camshaft Bearing Cap Installation
Rocker Shaft Spring Installation
Valve Clearance Adjustment
Semi-Circuolar Packing Installation
Cylinder Head, Valves and Valve Springs
Cylinder Head Bolt Removal
Retainer Lock Removal
Valve Stem Seal Removal
Cylinder Head
Valve Spring
Valve Guide
Valve Seat
Valve Seat Reconditioning Procedure
Valve Seat Replacement Procedure
Valve Guide Replacement Procedure
Valve Stem Cell Installation
Valve Spring Installation
Retainer Lock Installation
Cylinder Head Gasket Installation
Cylinder Head Bolt Installation
Front Case, Silent Shafts and Oil Pan
Oil Pan Removal
Plug Removal
Flange Bolt Removal
Silent Shaft Front Bearing Removal
Front Case Inspection
Silent Shaft
Oil Cooler Bypass Valve
Oil Pump
Oil Seal
Left Silent Shaft Rear Bearing Installation
Right Silent Shaft Rear Bearing Installation
Silent Shaft Oil Seal Installation
Crankshaft Front Oil Seal Installation
Front Case Installation
Flange Bolt Installation
Plug Installation
Sealant Application to Oil Pressure Switch
Oil Pan Installation
Pistons and Connecting Rods
Connecting Rod Cap Removal
Piston Ring
Crankshaft Pin Oil Clearance
Connecting Rod Bushing Replacement
Piston Pin/Piston/Connecting Rod Installation
Connecting Rod Bearing Installation
Piston and Connecting Rod Assembly Installation
Connecting Rod Cap Installation
Connecting Rod Cap Nut Installation
Crankshaft, Cylinder Block and Flywheel
Crankshaft Oil Clearance
Cylinder Block
Cylinder Sleeve Change Procedures
Crankshaft Bearing Installation
Inspection after Assembly
Bearing Cap/Bearing Cap Bolt Installation
Oil Seal Installation
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Summary of Contents for Mitsubishi 4D68
Page 5
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