Table of Contents
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SAFE INSTALLATION, USE AND SERVICE ....................................................................................................................................... 2
SAFETY PRECAUTIONS ................................................................................................................................................................... 3
TABLE OF CONTENTS ...................................................................................................................................................................... 4
CUSTOMER RESPONSIBILITIES ..................................................................................................................................................... 5
PRODUCT SPECIFICATIONS ........................................................................................................................................................... 5
ACCESSORIES AND TOOLS NEEDED ............................................................................................................................................ 6
Accessories ................................................................................................................................................................................ 6
Tools ............................................................................................................................................................................................ 6
Additional Tools Needed When Sweat Soldering ...................................................................................................................... 6
INSTRUCTIONS FOR INSTALLATION .............................................................................................................................................. 7
Removing the Old Water Heater ................................................................................................................................................. 7
TYPICAL INSTALLATION ................................................................................................................................................................ 8,9
Get to Know Your Water Heater .................................................................................................................................................. 8
LOCATING THE NEW HEATER ....................................................................................................................................................... 10
Facts to Consider About the Location .................................................................................................................................. 10,11
Combustion Air and Ventilation ........................................................................................................................................... 11-13
Insulation Jackets ..................................................................................................................................................................... 13
Combustion Air and Ventilation Appliances
in Unconfined Spaces ............................................................................................................................................................... 13
in Confined Spaces ............................................................................................................................................................. 13,14
Water Piping ......................................................................................................................................................................... 14,15
T & P Valve and Pipe Insulation ........................................................................................................................................ 15,16
Temperature Pressure Relief Valve ..................................................................................................................................... 16,17
Filling the Water Heater ............................................................................................................................................................ 17
Wiring ................................................................................................................................................................................... 17,18
Wiring Diagram ......................................................................................................................................................................... 18
Venting ..................................................................................................................................................................................19-25
Gas Piping ................................................................................................................................................................................ 26
Sediment Trap .......................................................................................................................................................................... 27
OPERATING INSTRUCTIONS ....................................................................................................................................................28-31
Operating .................................................................................................................................................................................. 29
Temperature Regulation ...................................................................................................................................................... 29-31
Lighting & Operating Label ....................................................................................................................................................... 30
SERVICE AND MAINTENANCE ..................................................................................................................................................32-34
Tank (Sediment) Cleaning ........................................................................................................................................................ 32
Venting System Inspection ....................................................................................................................................................... 32
Burner Inspection ..................................................................................................................................................................... 32
Burner Cleaning ........................................................................................................................................................................ 32
L.P. Gas Control Valve & Burner Assembly Replacement Information .................................................................................... 33
Housekeeping .......................................................................................................................................................................... 33
Anode Rod Inspection .............................................................................................................................................................. 33
Draining ............................................................................................................................................................................... 33,34
Temperature-Pressure Relief Valve Operation ........................................................................................................................ 34
Drain Valve Washer Replacement ........................................................................................................................................... 34
Service ....................................................................................................................................................................................... 34
TROUBLESHOOTING ................................................................................................................................................................35-40
Start Up Conditions ................................................................................................................................................................... 35
Condensation ................................................................................................................................................................. 35
Smoke / Odor .................................................................................................................................................................. 35
Thermal Expansion ......................................................................................................................................................... 35
Strange Sounds .............................................................................................................................................................. 35
Operational Conditions ....................................................................................................................................................... 35,36
Smelly Water .............................................................................................................................................................. 35,36
"AIR" In Hot Water Faucets ............................................................................................................................................. 36
High Temperature Shut Off System ................................................................................................................................ 36
Venting Manual Reset Switch ......................................................................................................................................... 36
Not Enough or No Hot Water .......................................................................................................................................... 36
Water is To Hot ................................................................................................................................................................ 36
Leakage Checkpoints ............................................................................................................................................................... 37
Thermostat and Gas Supply Check ......................................................................................................................................... 38
System Check ........................................................................................................................................................................... 39
Troubleshooting Guidelines ..................................................................................................................................................... 40
REPAIR PARTS LIST ..................................................................................................................................................................41-44
NOTES ........................................................................................................................................................................................45-47
WARRANTY ..................................................................................................................................................................................... 48
TABLE OF CONTENTS
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Table of Contents
Troubleshooting
