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Mazda Manuals
Automobile
MX-5 Miata
Workshop manual
Table Of Contents - Mazda MX-5 MIATA Workshop Manual
1999
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Also See for MX-5 MIATA
:
Workshop manual
(743 pages)
,
Owner's manual
(609 pages)
,
Workshop manual supplement
(120 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Contents
1
Vehicle Identification Numbers (Vin)
2
Warning
3
General Information
4
How To Use This Manual
5
Range Of Topics
5
Repair Procedure
6
Symbols
7
Upper And Lower Limits
7
Basic Flow Of Troubleshooting
7
On-Board Diagnosis
7
Diagnostic Index
8
Procedures For Use
8
Using The Basic Inspection
8
Using The Diagnostic Index
8
Using The Quick Diagnosis Chart
9
Using The Symptom Troubleshooting
10
Text Sequence
10
Units
11
Sae Standards
12
Fundamental Procedures
14
Installation Of Radio System
16
Electrical System Procedures
17
Electrical Troubleshooting Tools
19
Jacking Positions
20
Vehicle Lift (2 Supports) And Safety Stand (Rigid Rack) Position
20
Towing
21
Tiedown Hooks
21
Identification Number Locations
21
Abbreviations
22
Pre-Delivery Inspection
23
Scheduled Maintenance
24
Scheduled Maintenance Chart Symbols
25
Schedule 2 (Unique Driving Conditions)
25
Scheduled Maintenance Table (Canada)
26
Engine
28
Troubleshooting (Engine Control)
29
Engine On-Board Diagnosis
29
Simulation Test
30
Diagnostic Support Procedure (Engine)
30
New Generation Start (Ngs) Tester Hook-Up Procedure
30
Dtcs Reading Procedure
30
Pending Trouble Code Access Procedure
31
Freeze Frame Pid Data Access Procedure
32
On-Board System Readiness Tests Access Procedure
33
Pid/Data Monitor And Record Procedure
33
Playback Of Stored Pids Procedure
34
Diagnostic Monitoring Test Results Access Procedure
34
Diagnostic Support Procedure
35
Oxygen Sensor Test Results Access Procedure
36
Simuilation Test Procedure
36
Idling Test
36
Ignition On Test
37
After Repair Procedure
38
Obd Ii Drive Mode Procedure
38
Failure Indication Function/Diagnostic Trouble Code Table (Engine)
42
Diagnostic Trouble Code Troubleshooting
45
Dtc P0102 Mass Air Flow Circuit Low Input
45
Dtc P0103 Mass Air Flow Circuit High Input
45
Dtc P0106 Barometric Pressure Circuit Performance Problem
46
Dtc P0107 Barometric Pressure Circuit Low Input
47
Dtc P0108 Barometric Pressure Circuit High Input
48
Dtc P0111 Intake Air Temperature Circuit Performance Problem
49
Dtc P0112 Intake Air Temperature Circuit Low Input
49
Dtc P0113 Intake Air Temperature Circuit High Input
50
Dtc P0117 Engine Coolant Temperature Circuit Low Input
51
Dtc P0118 Engine Coolant Temperature Circuit High Input
52
Dtc P0122 Throttle Position Circuit Low Input
52
Dtc P0123 Throttle Position Circuit High Input
53
Dtc P0125 Excessive Fuel Control Time To Enter Closed Loop
54
Dtc P0130 Front Heated Oxygen Sensor Circuit Malfunction
55
Dtc P0134 Front Heated Oxygen Sensor Circuit No Activity Detected
58
Dtc P0138 Rear Heated Oxygen Sensor Circuit High Input
61
Dtc P0140 Rear Heated Oxygen Sensor Circuit No Activity Detected
62
Dtc P0171 Fuel Trim System Too Lean
65
Dtc P0172 Fuel Trim System Too Rich
68
Dtc P0300 Random Misfire Detected
70
Dtc P0301, P0302, P0303, P0304 Cylinder 1 - 4 Misfire Detected
74
Dtc P0325 Knock Sensor Circuit Malfunction
78
Dtc P0335 Crankshaft Position Sensor Circuit Malfunction
78
Dtc P0339 Crankshaft Position Sensor Circuit Intermittent
79
Dtc P0401 Exhaust Gas Recirculation Flow Insufficient Detected
80
Dtc P0402 Exhaust Gas Recirculation Flow Excessive Detected
82
Dtc P0420 Warm Up Catalyst System Efficiently Below Threshold
83
Dtc P0421 Warm Up Catalyst System Efficiently Below Threshold
84
Dtc P0442 Evaporative Emission Control System Malfunction (Leak Check)
85
Dtc P0443 Evaporative Emission Control System Purge Control Valve Circuit Malfunction (Equip Leak Check)
87
Dtc P0446 Evaporative Emission Control System Malfunction (Vent Control Malfunction)
88
Dtc P0452 Evaporative Emission Control System Pressure Sensor Low Input
90
Dtc P0453 Evaporative Emission Control System Pressure Sensor High Input
91
Dtc P0455 Evaporative Emission Control System Malfunction (Con. Leak Detected)
92
Dtc P0461 Fuel Level Sensor Circuit Range/Performance
95
Dtc P0462 Fuel Level Sensor Circuit High Input
96
Dtc P0463 Fuel Level Sensor Circuit Low Input
97
Dtc P0500 Vehicle Speed Sensor Malfunction
97
Dtc P0506 Idle Control System Rpm Is Lower Than Expected
98
Dtc P0507 Idle Control System Rpm Is Higher Than Expected
99
Dtc P0550 P/S Sw Malfunction
100
Dtc P0703 Brake Switch Input Malfunction
100
Dtc P0704 Clutch Switch Input Circuit Malfunction
101
Dtc P0705 Neutral Switch Circuit Malfunction (Mt)
101
Dtc P1102 Mass Air Flow Inconsistent With Throttle Position Sensor (Lower Than Expected)
102
Dtc P1103 Mass Air Flow Inconsistent With Rpm (Greater Than Expected)
103
Dtc P1122 Throttle Position Is Closed Stuck
104
Dtc P1123 Throttle Position Is Open Stuck
105
Dtc P1135 Front Heated Oxygen Sensor Heater Circuit Low
106
Dtc P1136 Front Heated Oxygen Sensor Heater Circuit High
106
Dtc P1141 Rear Heated Oxygen Sensor Heater Circuit Low
107
Dtc P1142 Rear Heated Oxygen Sensor Heater Circuit High
108
Dtc P1170 Heated Oxygen Sensor (Front) (Inversion)
109
Dtc P1345 No Sgc Signal
112
Dtc P1449 Canister Drain Cut Valve (Cdcv) Open Or Short
112
Dtc P1450 Evaporative Emission Control System Malfunction
113
Dtc P1487 Egr Boost Sensor Solenoid Valve Open Or Short
115
Dtc P1496 Egr Valve Motor Coil 1 Open Or Short
116
Dtc P1497 Egr Valve Motor Coil 2 Open Or Short
116
Dtc P1498 Egr Valve Motor Coil 3 Open Or Short
117
Dtc P1499 Egr Valve Motor Coil 4 Open Or Short
118
Dtc P1504 Idle Air Control Circuit Malfunction
119
Dtc P1523 Vics Circuit Malfunction
119
Dtc P1562 Pcm + Bb Voltage Is Low
120
Dtc P1601 Communication Line Error (Pcm-Tcm)
120
Dtc P1608, P1609
121
Dtc P1631 Generator Output Voltage Signal No Electricity
121
Dtc P1632 Battery Voltage Monitor Signal Circuit Malfunction
122
Dtc P1633 Battery Overcharge
122
Dtc P1634 Generator Terminal B Circuit Open
123
Engine Symptom Troubleshooting
124
Quick Diagnostic Chart (Engine)
126
Description Of Drivability Problems
128
Fuel Pressure Release And Servicing Fuel System
128
Fuel Line Safety Procedures
128
Symptom Troubleshooting (Engine)
129
Melts Main Or Other Fuse
129
Will Not Crank
130
Hard Start/Long Crank/Erratic Start/Erratic Crank
131
Engine Stalls - After Start, At Idle
133
Cranks Normally But Will Not Start
136
Slow Return To Idle
138
Engine Runs Rough/Rolling Idle
139
Fast Idle/Runs On
142
Low Idle/Stalls During Deceleration
143
Engine Stalls/Quits - Acceleration/Cruise; Engine Runs Rough - Acceleration/Cruise; Misses - Acceleration/Cruise; Buck/Jerk - Acceleration/Cruise/Dece
144
Lack/Loss Of Power - Acceleration/Cruise
147
Knocking/Pinging - Acceleration/Cruise
150
Poor Fuel Economy
151
Emission Compliance
152
Mil Never On
154
High Oil Consumption/Leakage
154
Cooling System Overheating
155
Cooling System Runs Cold
157
Exhaust Smoke
158
Fuel Odor (In Engine Compartment)
159
Engine Noise
160
Vibration Concerns (Engine)
161
A/C Does Not Work
161
A/C Always On/ A/C Compressor Runs Continuously
162
A/C Does Not Cut Off Under Wide Open Throttle Conditions
163
Exhaust Sulphur Smell
164
Intermittent Concerns
165
Fuel Refill Concerns
166
Fuel Filling Shut Off Issues
166
Constant Voltage
167
Engine Diagnostic Inspection
169
Spark Plug Condition Inspectin Purpose
169
Wet/Carbon Stuck On Specific Plug
169
Grayish White With Specific Plug
170
Wet/Carbon Stuck On All Plugs
170
Grayish White With All Plugs
171
Input Signal System Investigation Procedure
172
Finding Unusual Signals
172
Investigate The Input Signal System
172
Investigate The Gnd System
172
Investigate The Electrical Supply System
173
Thermistor Type (Intake Air Temperature And Engine Coolant Temperature Sensors)
173
Vehicle Speed Sensor
173
Inspection Using An Oscilloscope (Reference) Purpose
174
When Plunger Stuck
174
Fuel Tank Pressure, Graph Recording Procedure
174
Engine System Inspection
176
Intake Manifold Vacuum Inspection
176
Bac Valve Operation Inspection
176
Idle Air Control Inspection
176
Vics Operation Inspection
177
Fuel Line Pressure Inspection
178
Fuel Hold Pressure Inspection
178
Fuel Pump Operation Inspection
179
Fuel Pump Control Inspection
179
Evaporative Emission Control System Inspection - Whole System Inspection
180
Inspection From Charcoal Canister To Fuel Tank
181
Inspection From Charcoal Canister To Purge Solenoid Valve
183
Purge Control Inspection
183
Egr Control Inspection
183
Main Relay Operation Inspection
184
Ignition Timing Control Inspection
184
A/C Cut Control Inspection
184
Cooling Fan Control System Inspection
185
Cooling Fan Operation
185
Condenser Fan Relay
185
Spark Test
186
Fuel Injector Operation Inspection
186
Fuel Cut Control Inspection
187
Troubleshooting (Cruise Control System)
188
Cruise Control System On-Board Diagnosis
188
Inspection Of Diagnostic Trouble Codes For Operation Mode
188
Using The Cruise Set Indicator Light
188
Using The Sst (Ngs Set) - New Generation Star (Ngs) Tester Hookup Procedure
189
Reading Dtcs Procedure
189
Operation Code List
190
Inspection Of Diagnostic Trouble Codes
191
Dtc 21 Cruise Control Switch (Set/Coast Switch)
191
Dtc 22 Cruise Control Switch (Resume/Accel Switch)
191
Dtc 31 Brake Switch
191
Dtc 35 Clutch Switch (At: Transmission Range Switch)
192
Dtc 37 Vehicle Speed Sensor
193
Inspection Of Diagnostic Trouble Codes For Condition Detection Mode Using The Cruise Set Indicator Light
194
Condition Code List
196
Dtc 01 Cruise Actuator
196
Dtc 05 Brake Switch
197
Dtc 07 Brake Switch
197
Dtc 11 Cruise Control Switch (Set/Coast Switch)
198
Dtc 12 Cruise Control Switch (Resume/Accel Switch)
198
Dtc 15 Cruise Control Module
198
Mechanical
199
Drive Belt Inspection
199
Drive Belt Deflection Check
199
Drive Belt Tension Check
199
Drive Belt Adjustment
200
Valve Clearance Inspection
201
Valve Clearance Adjustment
202
Compression Inspection
203
Timing Belt Removal/Installation
204
Cylinder Head Cover Installation Note
207
Cylinder Head Gasket Replacement
208
Tappet And Adjustment Shim Removal/Installation
209
Front Oil Seal Replacement
211
Rear Oil Seal Replacement
212
Engine Removal/Installation
213
Engine Disassembly/Assembly
214
Engine Tune-Up
215
Ignition Timing Inspection
215
Idle Speed Adjustment
215
Idle-Up Speed Inspection
216
Idle Mixture Inspection
216
Lubrication System
217
Engine Oil Level Inspection
217
Engine Oil Replacement
217
Oil Filter Replacement
218
Oil Pressure Inspection
218
Oil Cooler Removal/Installation
219
Oil Pan Removal/Installation
220
Engine Mount Nut Removal Note
221
Oil Pan Removal Note
221
Crossmember Bolt And Nut Removal Note
221
Oil Baffle Removal And Installation Note
221
Oil Pan Installation Note
222
Cooling System
223
Engine Coolant Level Inspection
223
Engine Coolant Replacement
224
Antifreeze Solution Mixture Percentage
224
Engine Coolant Leakage Inspection
225
Radiator Cap Inspection
225
Radiator Removal/Installation
226
Thermostat Removal/Installation
227
Thermostat Inspection
227
Water Pump Removal/Installation
228
Cooling Fan Motor Inspection
228
Cooling Fan Motor Removal/Installation
229
Cooling Fan Relay Inspection
229
Intake-Air System
230
Vacuum Hose Routing Diagram
230
Intake-Air System Removal/Installation
231
Idle Air Control Valve Removal/Installation
232
Idle Air Control Valve Inspection
232
Resistance Inspection
232
Vics Check Valve (One-Way) Removal/Installation
233
Vics Check Valve (One-Way) Inspection
233
Vics Shitter Valve Actuator Removal/Installation
234
Vics Shutter Valve Actuator Inspection
234
Vics Solenoid Valve Removal/Installation
235
Vics Solenoid Valve Inspection
235
Accelerator Pedal Removal/Installation
236
Accelerator Cable Inspection/Adjustment
236
Fuel System
237
Fuel Line Safety Procedure
237
Fuel Hose Installation
238
Fuel Leakage Inspection
238
Fuel Tank Removal/Installation
239
Fuel Drawing Note
240
Rear Crossmember Component Removal Note
240
Plastic Fuel Hose Disassembly Note
240
Nonreturn Valve Installation Note
240
Breather Hose, Evaporative Hose Installation Note
241
Joint Hose Installation Note
241
Plastic Fuel Hose Assembly Note
241
Nonreturn Valve Inspection
242
Fuel Pump Removal/Installation
242
Fuel Pump Disassembly/Assembly
243
Fuel Pump Inspection
244
Fuel Pump Maximum Pressure Inspection
244
Fuel Pump Hold Pressure Inspection
245
Fuel Filter (High-Pressure) Removal/Installation
247
Fuel Filter (High-Pressure) Removal Note
248
Replacing The Fuel Filter Bracket
248
Fuel Injector Removal/Installation
249
Fuel Injector Inspection
250
Fuel Leakage Test
250
Volume Test
251
Pressure Regulator Inspection
252
Pulsation Damper No.1 Removal/Installation
254
Pulsation Damper No.1, No.2 Inspection
254
Fuel Pump Relay Inspection
255
Vent Cut Valve Inspection
256
Exhaust System Inspection
257
Exhaust System Removal/Installation
258
California Emission Regulations Applicable Model
259
Emission System
260
Evaporative Emission Control System Components Location
261
Emission System (Engine Compartment Side) Component Location
263
Rollover Valve Removal/Installation
264
Rollover Valve Inspection
264
Air Filter Inspection
264
Tank Pressure Control Valve (Tpcv) Inspection
265
Evaporative Hose Improper Routing, Kinks Or Leakage
265
Charcoal Canister Inspection
266
Canister Drain Cut Valve (Cdcv) Removal/Installation
266
Canister Drain Cut Valve (Cdcv) Inspection
266
Catch Tank Inspection
267
Purge Solenoid Valve Removal/Installation
267
Purge Solenoid Valve Inspection
268
Evaporative Chamber Inspection
268
Egr Valve Removal/Installation
269
Egr Valve Inspection
269
Egr Boost Sensor Solenoid Valve Inspection
270
Pcv Valve Inspection
271
Charging System
272
Battery Removal/Installation
272
Battery Inspection
272
Battery Positive Voltage With Load
272
Battery Recharging
273
Dark Current
273
Generator Removal/Installation
274
Generator Inspection
274
Generator Warning Light
274
Generator Voltage
274
Current
275
Igniton System
276
Ignition Coil Removal/Installation
276
Ignition Coil Inspection
276
High-Tension Lead Removal/Installation
279
High-Tension Lead Inspection
279
Secondary Coil Winding
279
Insulation Resistance Of Case
279
Spark Plug Removal/Installation
280
Spark Plug Inspection
280
Starting System
281
Starter Removal/Installation
281
Starter Inspection
282
Magnetic Switch Operation Inspection
282
Pinion Gap Inspection
283
Starter Inner Parts Inspection
283
Magnetic Switch
284
Brush And Brush Holder
284
Starter Disassembly/Assembly
285
Starter Interlock Switch Inspection (Mt)
285
Cruise Control System
286
Cruise Control Module Removal/Installation
286
Cruise Control Module Inspection
286
Terminal Voltage List (Reference)
287
Cruise Actuator Removal/Installation
288
Cruise Actuator Inspection
289
Actuator Cable Adjustment
290
Actuator Cable Removal/Installation
290
Cruise Control Main Switch Removal/Installation
291
Cruise Control Main Switch Inspection
291
Cruise Control Switch Inspection
292
Control System
293
Control System Component Location
294
Pcm Removal/Installation
295
Pid/Data Monitor Inspection
296
Ftp V Pid Inspection Procedure
299
Baro V Pid Inspection Procedure
299
Vref Terminal Circuit Inspection
300
Ground Circuit Inspection
300
Intake Air Temperature Sensor Inspection
301
Power Supply Circuit Inspection
301
Mass Air Flow Sensor Inspection
302
Throttle Position Sensor Inspection
303
Throttle Position Sensor Replacement
303
Engine Coolant Temperature Sensor Inspection
304
Water Temperature Sender Unit Inspection
304
Crankshaft Position Sensor Inspection
305
Inspection Of Air Gap
305
Crankshaft Position Sensor Adjustment
306
Crankshaft Position Sensor Removal/Installation
306
Plate Removal/Installation
306
Camshaft Position Sensor Inspection
307
Camshaft Position Sensor Removal/Installation
309
Knock Sensor Inspection
309
Knock Sensor Removal/Installation
309
Heated Oxygen Sensor Inspection
310
Heated Oxygen Sensor Heater Inspection
311
Egr Boost Sensor Inspection
312
Clutch Switch Inspection
312
Neutral Switch Inspection
313
Power Steering Pressure Switch Inspection
313
Main Relay Inspection
314
Fuel Tank Pressure Sensor Inspection
314
Technical Data
315
Engine Data
315
Service Tools
318
Suspension
319
Precaution (Suspension)
319
Wheel Alignment Preinspection
320
Front Wheel Alignment
320
Maximum Steering Angle Adjustment
321
Caster Adjustment
321
Camber Adjustment
321
Rear Wheel Alignment
322
Total Toe-In Adjustment
322
Front Suspension
324
Front Shock Absorber And Coil Spring Removal/Installation
324
Front Shock Absorber And Coil Spring Removal Note
325
Piston Rod Nut Removal Note
325
Bound Stopper Installation Note
325
Coil Spring Installation Note
326
Front Shock Absorber And Coil Spring Installation Note
326
Front Shock Absorber Inspection
327
Front Shock Absorber Disposal
327
Front Lower Arm Removal/Installation
328
Front Lower Arm Inspection
330
Front Upper Arm Removal/Installation
330
Front Upper Arm Inspection
332
Front Stabilizer Removal/Installation
332
Stabilizer Control Link Inspection
333
Front Crossmember Removal/Installation
334
Rear Suspension
335
Rear Shock Absorber And Coil Spring Removal/Installation
335
Rear Shock Absorber Inspection
336
Rear Shock Absorber Disposal
336
Rear Lower Arm Removal/Installation
337
Rear Upper Arm Removal/Installation
339
Rear Stabilizer Removal/Installation
340
Rear Crossmember Removal/Installation
341
Suspension Technical Data
342
Suspension Sst
344
Driveline/Axle
345
Wheels And Tires Removal/Installation - Precautions
345
Suspension Arm Removal/Installation - Precautions
345
Front Axle
346
Wheel Hub, Steering Knuckle Preinspection
346
Wheel Hub Bolt Replacement
346
Wheel Hub, Steering Knuckle Removal/Installation
347
Abs Sensor Rotor Removal Note
348
Abs Sensor Rotor Installation Note
348
Wheel Hub Bolt Removal Note
348
Locknut Installation Note
348
Rear Axle
349
Wheel Hub, Knuckle Preinspection
349
Wheel Bearing Play
349
Wheel Hub, Knuckle Removal/Installation
350
Rear Wheel Hub Removal Note
351
Dust Cover Removal Note
351
Wheel Bearing Removal Note
351
Bushing Removal Note
351
Dust Cover Installationi Note
352
Rear Wheel Hub Installation Note
352
Wheel Bearing Installation Note
352
Drive Shaft Preinspection
353
Drive Shaft Removal/Installation
354
Drive Shaft Disassembly/Assembly
355
Outer Diameter Of Large Boot End
357
Differential
359
Differential Oil Inspection
359
Differential Oil Replacement
359
Oil Seal Replacement
360
Differential Removal/Installation
361
Differential Disassembly/Assembly
363
Thrust Washer Thickness Table
368
Propeller Shaft Removal/Installation
371
Propeller Shaft Inspection
372
Driveline/Axle Techical Data
373
Driveline/Axle Sst
374
Brakes
376
Troubleshooting Note (Brakes)
376
Conditions That Are Not Abs Malfunctions
377
Antilock Brake System On-Board Diagnisis
377
On-Board Diagnostic (Obd) Test Description
377
Reading Dtcs Procedure (Brakes)
378
Clearing Dtcs Procedure (Brakes)
379
Diagnostic Trouble Code Table (Brakes)
380
Dtc 05: Brake Switch
381
Dtc 11 - 14 Right/Left Front Abs Wheel-Speed Sensor / Right/Left Rear Abs Wheel-Speed Sensor
381
Dtc 15 Abs Wheel-Speed Sensor, Abs Sensor Rotor
381
Dtc 22 - 27 Reduction Valves
382
Dtc 41 - 44 Abs Wheel-Speed Sensors
382
Dtc 51 Valve Relay
383
Dtc 53 Abs Motor, Motor Relay
383
Antilock Brake System Symptom Troubleshooting
384
Dtc 61 Abs Control Module
384
Dtc 63 Power Supply, Ground
384
Ig Switch Is Turned To On But Abs Warning Light Does Not Illuminate
385
Ig Switch Is Turned To On But Abs Warning Light Stays On After More Than 4 Seconds
386
Abs Waring Light Flashes With Vehicle Stopped And Abs Warning Light Goes Off When Vehicle Is Driven
386
Abs Waring Light Goes On During Driving And Stays On Until Ig Switch Is Turned Off
387
Abs Waring Light Goes On And Off Intermittently, Regardless Of Driving And Stopping
387
Abs Warning Light Indicates Normal; However, Abs Does Not Operate Correctly
387
Brakes: General Procedures
388
Precaution (Brakes)
388
Conventional Brake System
389
Air Bleeding
389
Vacuum Line Inspection
390
Brake Pedal Inspection
390
Brake Pedal Play Inspection
390
Brake Pedal-To-Floor Clearance Inspection
390
Brake Pedal Adjustment
391
Brake Pedal Height Adjustment
391
Pedal Play Adjustment
391
Brake Pedal Removal/Installation
392
Brake Switch Inspection
393
Master Cylinder Removal/Installation
393
Brake Fluid Level Sensor Inspection
396
Master Cylinder Disassembly/Assembly
397
Power Brake Unit Inspection
398
Inspection For Vacuum Loss (Unloaded Condition)
398
Power Brake Unit Removal/Installation
399
Inspection For Hydraulic Pressure
399
Proportioning Bypass Valve Inspection
400
Proportioning Bypass Valve Replacement
400
Front Brake (Disc) Inspection
401
Front Brake (Disc) Removal/Installation
402
Disc Pad (Front) Replacement
403
Caliper (Front) Disassembly/Assembly
404
Rear Brake (Disc) Inspection
405
Rear Brake (Disc) Removal/Installation
406
Disc Pad (Rear) Replacement
407
Caliper (Rear) Disassembly/Assembly
408
Piston Disassembly Note
409
Piston Assembly Note
409
Parking Brake System
410
Parking Brake Inspection
410
Parking Brake Adjustment
410
Parking Brake Lever Removal/Installation
410
Parking Brake Cable Removal/Installation
411
Antilock Brake System
412
Abs Hydraulic Unit Inspection
412
Abs Motor Inspection
413
Solenoid Valve Inspection Including The Valve Relay
413
Solenoid Valve Inspection
414
Abs Hydraulic Unit Removal/Installation
414
Abs Control Module Removal/Installation
415
Abs Harness And Input Signal Inspection
416
Abs Relay Removal/Installation
418
Abs Relay Inspection
418
Motor Relay Inspection
419
Front Abs Wheel-Speed Sensor Removal/Installation
420
Front Abs Wheel Speed Sensor Inspection
421
Rear Abs Wheel Speed Sensor Removal/Installation
422
Rear Abs Wheel Speed Sensor Inspection
422
Brakes Techincal Data
423
Brakes Service Tools
424
Transmission/Transaxle
425
Automatic Transmission On-Board Diagnostic
426
Dtc P0705 Transmission Range Switch Circuit Malfunction
429
Dtc P0706 Transmission Range Switch Circuit Malfunction (Open Circuit)
429
Dtc P0715 Input/Turbine Spread Sensor Circuit Malfunction
430
Dtc P0720 Output Speed Sensor Circuit Malfunction
431
Dtc P0725 Engine Speed Input Circuit Signal
432
Dtc P0741/P0742 Torque Converter Clutch Solenoid Valve Stuck Off/On
433
Dtc P0751/P0752 Shift Solenoid A Stuck Off/On
434
Dtc P0756/P0757 Shift Solenoid B Stuck Off/On
435
Dtc P1740/P1742 Torque Converter Clutch Control Solenoid Valve Open/Short
436
Dtc P1751/P1752 Shift Solenoid A Circuit Open/Short
437
Dtc P1756/P1757 Shift Solenoid B Circuit Open/Short
438
Dtc P1771/P1772 Throttle Position Sensor Open/Short
439
Automatic Transmission Basic Inspection
440
Automatic Transmission Symptom Troubleshooting
441
Quick Diagnosis Chart
443
Vehicle Does Not Move In D, 2, 1 Ranges Or In R Position
445
Vehicle Moves In N Position
446
Vehicle Moves In P Position Or Parking Gear Does Not Disengage When P Is Disengaged
446
Excessive Creep
446
No Creep At All
447
Low Maximum Speed And Poor Acceleration
448
No Shift
449
Fail-Safe Function
449
No Tcc Function
450
Abnormal Shift
451
Frequent Shifting
452
Shift Point Is High Or Low
452
No Kickdown
452
Engine Flares Up Or Slips When Upshifting Or Downshifting
453
Engine Flares Up Or Slips When Accelerating Vehicle
453
Judder Upon During Tcc Operation
454
Excessive N To D Or To R Position/Range Shift Shock
455
Excessive Shift Lock When Upshifting And Downshifting
456
Excessive Tcc Shift Shock
456
Noise At Idle When Vehicle Is Stopped In All Positions/Ranges
457
Noise At Idle When Veicle Is Stopped In D, 2, 1 Ranges Or In R Position
457
No Engine Braking In 1, 2, Or 3 Gear
457
Transmission Overheats
458
Engine Stalls When Shifted To D, 2, 1 Ranges, And/Or In R Position
459
Engine Stalls When Driving At Slow Speeds Or Stopping
459
O/D Off Indicator Light Does Not Illuminate When O/D Switch Is Turned On
460
O/D Off Indicator Light Illuminates When O/D Off Switch Is Not Turned On
460
Clutch
461
Clutch Pipe - Precautions
461
Clutch Fluid Inspection
461
Clutch Fluid Replacement
462
Clutch Fluid Air Bleeding
462
Clutch Pedal Inspection
463
Clutch Pedal Adjustment
464
Clutch Pedal Height Adjustment
464
Clutch Pedal Free Play Adjustment
464
Clutch Pedal Removal/Installation
465
Clutch Master Cylinder Removal/Installation
466
Clutch Master Cylinder Disassembly/Assembly
467
Clutch Release Cylinder Removal/Installation
468
Clutch Release Cylinder Disassembly/Assembly
469
Clutch Unit Removal/Installation
470
Clutch Cover Inspection
472
Clutch Disc Inspection
472
Clutch Release Collar Inspection
473
Pilot Bearing Inspection
473
Flywheel Inspection
473
Manual Transmission
474
Transmission Oil Inspection
474
Transmission Oil Replacement
475
Oil Seal (Rear) Replacement
475
Vehicle Speedometer Sensor Removal/Installation
476
Vehicle Speedometer Sensor Inspection
476
Manual Transmission Removal/Installation
476
Automatic Transmission
481
Mechanical System Test
482
Line Pressure Test
482
Stall Test
483
Time Lag Test
483
Read Test
484
Shift Diagram
484
D Range Test
484
2 Range Test
485
1 Range Test
486
Atf Condition Inspection
486
Automatic Transmission Fluid (Atf) Inspection
486
Atf Level Inspection
487
Automatic Transmission Fluid (Atf) Replacement
487
Throttle Cable Inspection
488
Throttle Cable Adjustment
488
Throttle Cable Removal/Installation
489
O/D Off Switch Inspection
491
Inspection Of Voltage
491
Inspection Of Continuity
491
O/D Off Switch Removal/Installation
491
Transmission Range Switch Inspection
492
Transmission Range Switch Removal/Installation
493
Transmission Range Switch Adjustment
493
Input/Turbine Speed Sensor Inspection
494
Input/Turbine Speed Sensor Removal/Installation
494
Output Speed Sensor Inspection
495
Output Speed Sensor Removal/Installation
495
Solenoid Valves Inspection
496
Solenoid Valves Removal/Installation
497
Transmission Control Module Inspection
498
Transmission Control Module Removal/Installation
500
Automatic Transmission Removal/Installation
500
Power Plant Frame (Ppf) Removal Note
501
Extension Housing Removal/Installation
503
Oil Seal (Transmission) Replacement
504
Control Valve Body Removal/Installation
505
Torque Converter Removal/Installation
506
Oil Cooler Removal And Installation
507
Drive Plate Removal/Installation
508
Automatic Transmission Shift Mechanism
510
Emergency Override Button Inspection
510
Key Interlock Solenoid Inspection
510
Key Interlock Solenoid Removal/Installation
511
Key Interlock Unit Inspection
511
Key Interlock Unit Removal/Installation
512
P Position Switch Inspection
512
Shift-Lock Actuator Inspection
512
Shift-Lock Actuator Removal/Installation
514
Selector Lever Inspection
514
Selector Lever Adjustment
515
Selector Lever Removal/Installation
516
Selector Lever Disassembly/Assembly
517
Transmission/Transaxle Technical Data
519
Transmission/Transaxle Service Tools
520
Steering
521
Manual Steering
522
Steering Wheel And Column Inspection
522
Steering Wheel Looseness Inspection
522
Steering Wheel Effort Inspection
522
Steering Wheel And Column Removal/Installation
523
Steering Shaft Disassembly/Assembly
524
Steering Shaft Inspection
525
Steering Gear And Linkage Removal/Installation
525
Steering Gear And Linkage Disassembly/Assembly
526
Starting Gear And Linkage Inspection
531
Tie-Rod End Inspection
531
Tie Rod Inspection
531
Steering Rack Inspection
531
Engine Speed Sensing Power Steering
532
Power Steering Fluid Inspection
532
Fluid Leakage Inspection
533
Fluid Pressure Inspection
533
Steering Wheel And Column Inspection Info
535
Steering Wheel Play Inspection
535
Steering Gear And Linkage Disassembly/Inspection
537
Steering Gear And Linkage Inspection
541
Hermetic Sealing Inspection
541
Power Steering Oil Pump Removal/Installation
542
Power Steering Oil Pump Disassembly/Assembly
543
Steering Technical Data
545
Steering - Service Tools
546
Hvac
548
Hvac Symptom Troubleshooting
549
Insufficient Blown Air Volume And/Or No Blown Air Depending On Airflow Mode
549
No Blown Air In Any Airflow Mode/Blown Air Volume Does Not Change At Any Fan Speed
549
Ariflow Mode Does Not Change
550
Improper Air Circulation And/Or No Air Circulation
550
No Operation In Any Temperature Setting
551
Insufficient A/C Cooling
552
No Cool Air
554
Noise While Operating A/C System
556
Refrigerant System
558
Refrigerant System General Procedures
559
Manifold Gauge Set Installation
559
Refrigerant System Performance Test
559
Refrigerant Charge Check
559
Refrigerant Pressure Check
560
Refrigerant Charging
560
Basic System
563
Blower Removal/Installation
564
Blwer Unit Disassembly/Assembly
564
Cooling Unit Removal/Installation
565
Cooling Unit Disassembly/Assembly
566
Evaporator Inspection
566
Heater Unit Removal/Installation
567
Heater Unit Disassembly/Assembly
567
Heater Core Inspection
568
A/C Compression Removal/Installation
568
Condenser Removal/Installation
569
Condenser Inspection
569
Receiver/Drier Removal/Installation
570
Refrigerant Lines Removal/Installation
571
Control System Structural View
572
Resistor Removal/Installation
573
Resistor Inspection
573
Magnetic Clutch Inspection
573
Magnetic Clutch Adjustment
574
Magnetic Clutch Disassembly/Assembly
574
Condenser Fan Inspection
575
Condenser Fan Removal/Installation
575
Blower Motor Inspection
576
Blower Motor Removal/Installation
576
Refrigerant Pressure Switch Inspection
576
Refrigerant Pressure Switch Removal-Installation
577
Thermoswitch Inspection
577
To Inspect On/Off Points Of The Thermoswitch
577
Heater Control Unit Removal
578
Heater Control Unit Installation
578
Heater Control Unit Disassembly/Assembly
579
Heater Control Unit Inspection
579
Heater Control Unit Wire Adjustment
580
A/C Relay And Condenser Fan Relay Removal/Installation
580
A/C Relay And Condenser Fan Relay Inspection
581
Blower Relay Removal/Installation
581
Blower Relay Inspection
581
Hvac Technical Data
582
Hvac Service Tools
583
Restraints
584
Air Bag System On-Board Diagnosis
584
Diagnostic Trouble Code Table (Air Bag System)
585
Dtc 1 Sas Control Module Connector Poor Connection
585
Dtc 2 Sas Control Module
586
Dtc 3 Battery
586
Dtc 6 Driver-Side Air Bag Module
587
Dtc 7 Passenger Side Air Bag Module
589
Dtc 49 Passenger Side Air Bag Cut-Off System
590
Air Bag System Symptom Troubleshooting
591
Air Bag System Warning Light Does Not Illuminate When Ignition Switch Is Turned To On
591
Air Bag System Warning Light Illuminates Immediately After Ignition Switch Is Turned To On And Remains Illuminated
593
Passenger Side Air Bag Deactivation Indicator Does Not Illuminate When Passenger Side Air Bag Detection Switch Is Turned To Off
594
With The Passenger Side Air Bag Deactivation Switch Is At On, Passenger Side Air Bag Deactivation Indicator Illuminates Immediately After Ignition Swi
596
Passenger Side Air Bag Deactivation Indicator Does Not Dim When Headlight Switch Is Turned On
597
Passenger Side Air Bag Deactivation Switch Illumination Does Not Illuminate When Headlight Switch Is On
598
Air Bag System
599
Wiring Harness Repair
599
Air Bag Module Inspection
599
Air Bag Module Handling
600
Sas Control Module Handling
600
Air Bag System Component Handling
600
Air Bag System Component Reusing
600
Driver-Side Air Bag Module Removal/Installation
601
Passenger Side Air Bag Module Removal/Installation
602
Clock Spring Adjustment
603
Clock Spring Removal/Installation
603
Clock Spring Inspection
604
Passenger Air Bag Deactivation (Pad) Switch Removal/Installation
604
Passenger Air Bag Deactivation (Pad) Switch Inspection
605
Passenger Air Bag Deactivation (Pad) Switch Warning Light Bulb And Passenger Air Bag Deactivation (Pd) Switch Illumination Bulb Removal/Installation
605
Sas Control Module Removal/Installation
606
Air Bag Module Deployment Authorization Procedures
606
Air Bag Module Deployment Procedures
607
Deployment Procedures For Inside Of Vehicle
607
Driver-Side Air Bag Module
607
Passenger-Side Air Bag Module
607
Deployment Procedures For Outside Of Vehicle
608
Air Bag Module Disposal Procedures
610
Inspection Of Sst (Deployment Tool)
611
Seat Belt Inspection
612
Elr
612
Alr
612
Seat Belt Switch
612
Seat Belt Removal/Installation
613
Buckle Removal/Installation
613
Restraints Service Tools
614
Body And Accessories
615
Fuel-Filler Lid Adjustment
615
Fuel-Filler Lid Removal/Installation
616
Hood Adjustment
616
Hood Removal/Installation
617
Trunk Lid Adjustment
617
Trunk Lid Removal/Installation
618
Front Bumper Removal/Installation
619
Rear Bumper Removal/Installation
620
Front Fender Panel Removal/Installation
621
Doors And Liftgate
622
Door Adjustment
622
Doors Removal/Installation
623
Door Disassembly/Assembly
624
Glass/Windows/Mirrors
625
Door Glass Adjustment
625
Door Glass Vertical Adjustment
626
Convertible Top
626
Detachable Hardtop
626
Door Glass Forward/Backward Adjustment
627
Door Glass Inward/Outward Adjustment
628
Door Glass And Guide Removal/Installation
629
Power Window Regulator Removal/Installation
630
Power Window Regulator Disassembly
630
Power Window Regulator Assembly
631
Power Window Motor Inspection
632
Manual Window Regulation Removal/Installation
633
Power Window Switch Removal/Installation
633
Power Window Switch Inspection
634
Regulator Handle Removal
634
Regulator Handle Installation
635
Rear Window Glass Removal
635
Rear Window Glass Installation
636
Windshiedl Removal
637
Not Reusing Windshield
637
Hardening Time Of Sealant
637
Windshield Installation
638
Reusing Windshield
638
Filament Inspection
640
Filament Repair
641
Rear Window Defroster Switch Removal/Installation
641
Rear Window Defroster Switch Inspection
641
Rear Window Defroster Power-Cut Switch Removal/Installation
642
Rear Window Defroster Power-Cut Switch Inspection
642
Rear Window Defroster Relay Removal/Installation
643
Rear Window Defroster Relay Inspection
643
Power Outside Mirror Inspection
643
Power Outside Mirror Removal/Installation
644
Manual Outside Mirror Removal/Installation
645
Outside Mirror Glass Removal
645
Outside Mirror Glass Installation
646
Power Outside Mirror Switch Removal/Installation
646
Power Outside Mirror Switch Inspection
647
Rearview Mirror Removal
647
Rearview Mirror Installation
648
Base Removal
648
Base Installation
648
Seat Removal/Installation
650
Seat Disassembly/Assembly
651
Security And Locks
652
Door Lock And Opener Removal/Installation
652
Door Lock Actuator Inspection
652
Door Lock-Link Switch Inspection
653
Door Lock Striker Removal/Installation
653
Door Lock Control Module Inspection
654
Door Lock Control Module Removal/Installation
655
Fuel-Filler Lid Opener Removal/Installation
656
Hood Lock And Opener Removal/Installation
657
Trunk Lid Lock And Opener Removal/Installation
657
Trunk Lid Striker Removal/Installation
658
Exterior Trim
659
Cowl Grille Removal/Installation
659
Beltline Molding Removal/Installation
659
Front Beltline Molding Removal/Installation
660
Rear Window Molding Removal
660
Rear Window Molding Installation
660
Windshield Molding Removal
662
Windshield Molding Installation
662
Convertible Top Adjustment
664
Convertible Top Removal/Installation
665
Convertible Top Disassembly/Assembly
666
Retainer Adjustment
670
Top Fabric Repair
670
Top Fabric Removal/Installation
672
Detachable Hardtop Adjustment
675
Detachable Hardtop Disassembly/Assembly
676
Interior Trim
677
Dashboard Removal/Installation
678
Dashboard Disassembly/Assembly
679
Center Panel Removal/Installation
680
Column Panel Removal/Installation
680
Console Removal/Installation
681
Console Disassembly/Assembly
681
Glove Compartment Removal/Installation
682
Lower Panel Removal/Installation
682
Meter Hood Removal/Installation
683
Door Trim Removal/Installation
683
A-Pillar Trim Removal/Installation
684
Front Header Trim Removal/Installation
684
Quater Trim Removal/Installation
684
Rear Package Trim Removal/Installation
685
Scuff Plate Removal/Installation
685
Front Side Trim Removal/Installation
685
Trunk End Trim Removal/Installation
686
Trunk Side Trim Removal/Installation
686
Floor Covering Removal/Installation
687
Rear End Mat Removal/Installation
687
Lighting System
688
Headlight Adjustment
688
Front Combination Light Removal/Installation
689
Headlight Bulb Removal/Installation
689
Packing Light/Front Turn Light Bulb Removal/Installation
689
Front Side Marker Light Removal/Installation
690
Rear Combination Light Removal/Installation
690
High-Mount Bracket Light Removal/Installation
690
License Plate Light Removal/Installation
691
Back-Up Light Switch Removal/Installation
691
Back-Up Light Switch Ispection
692
Combination Switch Removal/Installation
692
Combination Switch Disassembly/Assembly
693
Combination Switch Inspection
693
Turn Switch
694
Windshield Wiper And Washer Switch
694
Hazard Warning Switch Removal/Installation
694
Hazard Warning Switch Inspection
695
Headlight Relay Removal/Installation
695
Headlight Relay Inspection
696
Tns Relay Removal/Installation
696
Tns Relay Inspection
696
Flasher Control Module Removal/Installation
697
Flasher Control Module Inspection
697
Drl Control Module Removal/Installation
698
Drl Control Module Inspection
698
Interior Light Removal/Installation
699
Interior Light Inspection
700
Door Switch Removal/Installation
700
Door Switch Inspection
700
Panel Light Control Switch Removal/Installation
701
Panel Light Control Switch Inspection
701
A Terminal Inspection
702
Wiper And Washer
703
Windshield Wiper Arm And Blade Adjustment
703
Windshield Wiper Arm And Blade Removal/Installation
703
Windshield Wiper Link Removal/Installation
704
Windshield Wiper Motor Removal/Installation
704
Windshield Wiper Motor Inspection
704
Windshield Washer Tank Removal/Installation
705
Windshield Washer Motor Removal/Installation
706
Windshield Washer Motor Inspection
706
Windshield Washer Nozzle Adjustment
707
Windshield Washer Nozzle Removal
707
Windshield Washer Nozzle Installation
707
Windshield Washer Pipe Removal/Installation
708
Entertainment
709
Door Speaker Removal/Installation
709
Door Speaker Inspection
709
Tweeter Speaker Removal/Installation
710
Tweeter Speaker Inspection
710
Manual Antenna Removal/Installation
711
Manual Antenna Inspection
711
Power Antenna Removal/Installation
712
Power Antenna Disassembly/Assembly
712
Power Antenna Inspection
713
Antenna Mast Removal
713
Antenna Mast Installation
713
Front Antenna Feeder Removal/Installation
714
Front Antenna Feeder Inspection
714
Rear Antenna Feeder Removal/Installation
715
Rear Antenna Feeder Inspection
715
Audio Unit Removal
716
Audio Unit Installation
716
Audio Amplifier Removal/Installation
717
Audio Relay Removal/Installation
717
Audio Relay Inspection
718
Cigarette Lighter Removal/Installation
718
Cigarette Lighter Inspection
718
Power Systems
720
Fuse Service Caution
720
Main Fuse Removal/Installation
720
Room Fuse Installation
721
Ignition Switch Removal/Installation
721
Ignition Switch Inspection
721
Key Reminder Switch Inspection
722
Instrumention/Driver Info
723
Instrument Cluster Removal/Installation
723
Instrument Cluster Disassembly/Assembly
723
Instrument Cluster Inspection
724
Tachometer
724
Speedometer, Fuel Gauge
724
Water Temperature Gauge
724
Oil Pressure Gauge
725
Instrument Cluster Input/Output Check Mode
726
Dtc 00 Transmission Range Switch (R Range) Signal
727
Dtc 01 Seat Belt Switch On/Off Signal
727
Dtc 04 Door Switch On/Off Signal
727
Dtc 08 Tns Relay On/Off Signal
728
Dtc 14 Operation Signal To Buzzer
728
Dtc 31 Key Reminder Switch On/Off Signal
728
Warning And Indicator Light Bulb Removal/Installation
728
Fuel Gauge Sender Unit Inspection
729
Oil Pressure Switch Inspection
729
Horn Removal/Installation
729
Horn Relay Inspection
729
Body And Accessories Technical Data
730
Body And Accessories Service Tools
731
Alphabetical Index
732
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Table of Contents
Troubleshooting
Symbols
7
Using the symptom troubleshooting
10
Electrical Troubleshooting Tools
19
Troubleshooting (engine control)
29
Diagnostic Trouble Code Troubleshooting
45
Engine symptom troubleshooting
124
Symptom Troubleshooting (Engine)
129
Troubleshooting (cruise control system)
188
Brakes
376
Antilock Brake System symptom troubleshooting
384
Automatic transmission symptom troubleshooting
441
HVAC Symptom Troubleshooting
549
Air bag system symptom troubleshooting
591
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