YASKAWA CIPR-CR70A Series Manuals

Manuals and User Guides for YASKAWA CIPR-CR70A Series. We have 1 YASKAWA CIPR-CR70A Series manual available for free PDF download: Technical Manual

YASKAWA CIPR-CR70A Series Technical Manual (773 pages)

AC Drive For Cranes 200/400 V class: 0.4 to 110/315 kW

Brand: YASKAWA | Category: DC Drives | Size: 78.88 MB

Table of Contents
3
Preface and General Precautions
13
Receiving
13
Glossary
13
Registered Trademarks
13
Using the Product Safely
14
Supplemental Safety Information
14
General Safety
14
Warning Label Content and Locations
15
Warranty Information
15
Warranty Period
15
Warranty Scope
15
Warranty and Exclusion of Liability
16
Receiving
17
Section Safety
17
Crane Application Instructions
17
Model Number and Nameplate Check
17
Nameplate
18
How to Read Model Numbers
18
Control Method Type and Corresponding Features
21
Mechanical & Electrical Installation
23
General Safety
23
Installation Environment
24
Installation Orientation and Spacing
25
Moving the Drive
26
Using the Hanging Brackets to Move the Drive
27
Instructions on Drive Suspension
27
Drive Watt Loss
28
Remove and Reattach the Keypad
29
Remove the Keypad
29
Reattach the Keypad
30
Install the Keypad to a Control Panel or Another Device
30
Operate the Keypad Apart from the Drive
30
Connect the Keypad from a Remote Location
30
Removing/Reattaching Covers
35
Removing/Reattaching the Cover Using Procedure a
35
Removing/Reattaching the Cover Using Procedure B
36
Change the Drive Enclosure Type
39
Attach the Protective Cover (Procedure A)
39
Attach the Protective Cover (Procedure B)
41
Attach the Protective Cover (Procedure C)
42
Attach the Protective Cover (Procedure D)
45
Attach the Protective Cover (Procedure E)
47
Attach the Protective Cover (Procedure F)
49
Installation Procedure
51
Electrical Installation
55
Standard Connection Diagram
55
Main Circuit Wiring
57
Motor and Main Circuit Connections
58
Configuration of Main Circuit Terminal Block
58
Main Circuit Terminal Functions
63
Wire Gauges and Tightening Torques
63
Main Circuit Terminal and Motor Wiring
76
Protection of Main Circuit Terminals
79
Wiring Procedure for the Main Circuit Terminal Block
80
Control Circuit Wiring
85
Control Circuit Connection Diagram
85
Control Circuit Terminal Block Functions
87
Terminal Configuration
90
Wiring the Control Circuit Terminal
92
Switches and Jumpers on the Terminal Board
94
Control I/O Connections
95
Setting Sink Mode/Source Mode
95
Select Input Signals for Multi-Function Analog Input Terminals A1 to A3
96
Set Multi-Function Analog Input Terminal A3 to PTC Input
96
Select Output Signals for Multi-Function Analog Output Terminals FM, am
97
Switch on Termination Resistor for Memobus/Modbus Communications
97
Connect the Drive to a PC
97
Braking Resistor Installation
98
Installing a Braking Resistor: ERF Type
98
Installing a Braking Resistor Unit : LKEB Type
99
Installing a Braking Unit Connection: CDBR Type
99
Connect Braking Units in Parallel
105
Dynamic Braking Option Overload Protection
105
Drive Wiring Protection
106
(Elcb)
106
Install an Earth Leakage Circuit Breaker
106
Dynamic Braking Option, Motor Protection
107
Install an Electromagnetic Contactor (MC) at Input Side of Drive
107
Install a Thermal Overload Relay on the Drive Output
107
Improve the Power Factor
108
Connect an AC Reactor or a DC Reactor
108
Prevent Switching Surge
109
Decrease Noise
109
Connect a Noise Filter to the Input Side (Primary Side)
109
Connect a Noise Filter to the Output Side (Secondary Side)
110
Protect the Drive During Failures
111
Factory Recommended Branch Circuit Protection
111
Wiring Checklist
113
Motor Application Precautions
114
Precautions for Existing Standard Motors
114
Precautions Concerning Use of Specialized Motors
115
Notes on the Power Transmission Mechanism
116
Startup Procedure and Test Run
116
General Safety
116
Component Names and Functions
117
LCD Display
119
Indicator Leds and Drive Status
120
Keypad Mode and Menu Displays
121
LED Status Ring
122
Keypad Operation
123
Use the HOME Screen
123
Show the Standard Monitor
124
Set Custom Monitors
125
Show Custom Monitors
126
Set the Monitors to Show as a Bar Graph
127
Show Monitors as Bar Graphs
128
Set the Monitors to Show as Analog Gauges
129
Display Monitors as an Analog Gauge
130
Set Monitoring Items to be Shown as a Trend Plot
131
Show Monitor Items as a Trend Plot
134
Change Parameter Settings
135
Examine User Custom Parameters
136
Save the Backup of Parameters
137
Write Backed-Up Parameters to the Drive
138
Verify Keypad Parameters and Drive Parameters
140
Erase Parameters Backed up to the Keypad
141
Check Modified Parameters
142
Restore Modified Parameters to Defaults
143
Show Fault History
144
Auto-Tuning the Drive
145
Set the Keypad Language Display
147
Set the Date and Time
148
Disable the Initial Setup Screen
150
Start Data Logging
150
Set Data to Log
151
Set Backlight to Automatically Turn off
153
Display Drive Information
155
Write Automatically Backed-Up Parameters to the Drive
156
Items to Check before Starting up the Drive
156
Check before Energizing the Drive
156
Check after Energizing the Drive
157
Perform the Initial Settings
157
Control Method Selection
158
Parameter Settings for Operation Without the Brake Sequence
158
Setting the Direction of Motor Rotation
158
Setting the Encoder (Pulse Generator)
158
Application Preset
159
Test Run Procedure
160
Test Run Flowchart
162
Auto-Tuning
163
Auto-Tuning for Induction Motors
163
ASR and Inertia Tuning
165
Precautions before Auto-Tuning
166
Load Test Runs
168
Perform a No-Load Test Run
169
Crane Application Setup Procedure
169
External Interlock
169
Run Command
170
Operation When the External Baseblock Command Is Input and Cleared
170
Speed Reference
170
Brake Sequence
171
Adjusting the Run Command
180
Impact Stop Function
182
Light-Load Acceleration 1 Function
183
Light-Load Acceleration 2 Function
186
Overload Detection
190
Overtorque Detection
191
Travel Limit Function
192
Motor Switch Function
193
Parameter Switching Function for Reverse Operation
197
Crane Maintenance Monitor
199
Frequency Reduction Gain
201
Rapid Deceleration Function
202
Problems that Can Frequently Occur During Setup and Possible Solutions
203
Cannot Change Parameter Settings
204
The Correct Auto-Tuning Mode Is Not Available
205
Crane Sequence Does Not Operate
205
Motor Does Not Rotate after Entering Run Command
205
The Starting Torque Is Not Sufficient
206
Motor Does Not Restart after Power Loss
206
Motor Rotates in the Opposite Direction from the Run Command
206
Motor Rotates in One Direction Only
206
Motor Stops When Operating at the Brake Release Frequency Speed
207
Response Is Slow at Start
207
Motor Stalls During Acceleration or Accel/Decel Time Is too Long
207
Output Frequency Is Not as High as Frequency Reference
208
Drive Frequency Reference Differs from the Controller Frequency Reference
209
Command
209
Large Inconsistency in Stopping Position Due to the Load Rate
209
Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled
209
The Motor Rotates after the Drive Output Is Shut off
209
Suspension Drops (Falls)
210
Load Slips at Start
210
Load Slips at Stop
210
Slipping Occurs During Extremely Fast Inching
210
Load Falls When Brake Is Applied
211
Excessive Current Occurs at Start
211
Excessive Output Current at Constant Speed
211
Too Much Output Current, Oscillation
211
Despite Measures to Increase Flux, Brake Operation Is Slow and Peak Current at Start Take too Long
212
Excessive Current Flow When Starting to Hoist Immediately after Stopping
212
Lowering
212
Brake Slips at Start
212
Brake Grinding Occurs at Stop
212
Impact Stop Is Not Available after the Motor Stops
212
Motor Keeps Rotating at the Creep Frequency During Impact Stop Operation
213
Accelerates Despite a Heavy Load When Using the Light-Load Acceleration
213
Function
213
No Acceleration Despite a Light Load When Using the Light-Load Acceleration
213
Excessive Motor Oscillation and Erratic Rotation
214
Oscillation Occurs When Lowering in a Hoist/Lowering Crane Without a
214
Counterweight
214
With a Traverse Crane
214
Unexpected Noise from Connected Machinery Occurs When Motor Rotates
214
Oscillation or Hunting Occurs When Motor Rotates
214
The Motor Is Making an Audible Noise
214
The Motor Is too Hot
215
There Is Audible Noise from the Drive or Motor Cables When the Drive Is Energized
215
Earth Leakage Circuit Breaker (ELCB) Trips During Run
215
Flux Compensation (Current Suppression at Start)
215
Controllability Problems and Possible Solutions
216
V/F Control and Closed Loop V/F Control
217
Open Loop Vector Control Method
218
Closed Loop Vector Control
221
AOLV Control
222
Test Run Checklist
223
Standards Compliance
225
General Safety
225
European Standards
226
EU Declaration of Conformity
227
CE Low Voltage Directive Compliance
228
EMC Directive
245
UL Standards
255
Area of Use
255
Wiring to the Main Circuit Terminal
255
Low Voltage Wiring for Control Circuit Terminals
275
Drive Motor Overload and Overheat Protection
275
China Rohs Compliance
279
Information on Hazardous Substances in this Product
279
对应中国Rohs指令
280
本产品中含有有害物质的信息
280
Safe Disable Input
280
Safe Disable Specifications
281
Precautions
281
Using the Safe Disable Function
282
Network Communications
284
Safety Precautions
284
Field Bus Network Support
284
Memobus/Modbus Communications
284
Configure Master/Slave
284
Communication Specifications
285
Communication with the PLC
285
Drive Operations by Memobus/Modbus
287
Communications Timing
287
Message Format
288
Examples of Messages for Commands/Responses
290
Enter Command
294
Self-Diagnostics
295
Communications Data Table
295
Error Codes
316
Troubleshooting
317
General Safety
317
Types of Faults, Minor Faults, Alarms, and Errors
318
List of Fault, Minor Fault, Alarm, and Error Codes
319
Faults
324
Minor Faults/Alarms
338
Parameter Setting Errors
346
Auto-Tuning Errors
351
Backup Function Operating Mode Display and Errors
355
Diagnosing and Resetting Faults
356
Fault and Power Loss Occur at the same Time
356
Fault Occurs Without Power Loss
356
Fault Reset Procedure
356
Periodic Inspection and Maintenance
357
General Safety
357
Inspection
358
Recommended Daily Inspection
358
Recommended Periodic Inspection
359
Maintenance
360
Replace a Cooling Fan and Circulation Fan
362
Number of Cooling Fans and Circulation Fans Used
362
Replace a Fan (Procedure A)
363
Replace a Fan (Procedure B)
365
Replace a Fan (Procedure C)
367
Replace a Fan (Procedure D)
369
Replace a Fan (Procedure E)
372
Replace Fans (Procedure F)
374
Replace Fans (Procedure G)
380
Replace the Drive
388
About the Control Circuit Terminal Block
388
Replace the Keypad Battery
393
Storage Guidelines
394
Disposal
395
Section Safety
395
Disposal Instructions
395
Specifications
395
Safety Precautions
395
Model Specifications (200 V Class)
396
Model Specifications (400 V Class)
397
Drive Specifications
400
Drive Derating
403
Carrier Frequency Settings and Rated Current Value
403
Altitude Derating
404
Drive Exterior and Mounting Dimensions
405
Open Chassis Type (IP20)
405
Enclosed Wall-Mounted Type (UL Type 1)
413
Knock-Out Hole Dimensions (UL Type 1)
419
Peripheral Devices and Options
423
Parameter List
427
Section Safety
427
How to Read the Parameter List
428
Icons and Terms Used to Represent Control Modes
428
Parameter Groups
428
A: Initialization Parameters
429
A1: Initialization
429
A2: User Parameters
430
B: Application
430
B1: Operation Mode Selection
430
B2: DC Injection Braking
432
B4: Timer Function
432
B7: Droop Control
433
B9: Zero Servo
433
C: Tuning
433
C1: Accel & Decel Time
433
C2: S-Curve Characteristics
434
C3: Slip Compensation
435
C4: Torque Compensation
436
C5: Auto Speed Regulator (ASR)
436
C6: Duty & Carrier Frequency
438
D: Reference Settings
439
D1: Frequency Reference
439
D2: Reference Limits
439
D3: Jump Frequency
440
D4: Frequency Ref Up/Down & Hold
440
D6: Field Forcing
440
D7: Offset Frequency
440
E: Motor Parameters
441
E1: V/F Pattern for Motor 1
441
E2: Motor Parameters
442
E3: V/F Pattern for Motor 2
443
E4: Motor 2 Parameters
444
E7: Motor 3 Parameters
445
F: Options
446
F1: PG Option Setup (Encoder)
446
F2: Analog Input Option
448
F3: Digital Input Option
448
F4: Analog Monitor Option
449
F5: Digital Output Option
450
F6: Communication Options
451
F7: Ethernet Options
454
H: Terminal Functions
457
H1: Digital Inputs
457
H2: Digital Outputs
461
H3: Analog Inputs
468
H4: Analog Outputs
471
H5: Memobus/Modbus Communications
472
H7: Virtual Inputs / Outputs
473
L: Protection Functions
474
L1: Motor Protection
474
L2: Power Loss Ride through
475
L3: Stall Prevention
475
L4: Speed Detection
477
L7: Torque Limit
477
L8: Hardware Protection
478
L9: Drive Protection 2
480
N: Special Adjustment
480
N1: Hunting Prevention
480
N2: Auto Freq Regulator (AFR)
481
N3: Overexcitation Braking
481
N4: Adv Open Loop Vector Tune
482
N5: Feed Forward Control
483
N6: Online Tuning
483
O: Keypad-Related Settings
483
O1: Keypad Display
483
O2: Keypad Operation
486
O3: Copy Keypad Function
487
O4: Maintenance Monitors
488
O5: Log Function
489
S: Crane Parameters
490
S1: Brake Sequence
490
S2: Run Command Tuning, Maintenance Monitors, Frequency Derating Gain, Rapid
492
Deceleration
492
S3: Impact Stop
493
S4: Light-Load Acceleration
493
S5: Overload Detection
495
S6: Overtorque Detection
496
T: Motor Tuning
496
T0: Tuning Mode Selection
496
T1: Induction Motor Auto-Tuning
497
T3: ASR and Inertia Tuning
498
U: Monitors
498
U1: Operation Status Monitors
498
U2: Fault Trace
500
U3: Fault History
502
U4: Maintenance Monitors
502
U6: Operation Status Monitors
504
Parameters Changed by A1-02 [Control Method Selection]
506
Parameters Changed by E3-01 [Motor 2 Control Mode Selection]
509
Parameters Changed by E1-03 [V/F Pattern Selection]
510
Parameters Changed by O2-04 [Drive Model (KVA) Selection]
513
200 V Class
513
Class
519
Parameter Details
526
Safety Precautions
526
A: Initialization Parameters
526
A1: Initialization
527
A2: User Parameters
541
B: Application
542
B1: Operation Mode Selection
542
B2: DC Injection Braking
552
B4: Timer Function
554
B7: Droop Control
556
B9: Zero Servo
557
C: Tuning
558
C1: Accel & Decel Time
558
C2: S-Curve Characteristics
563
C3: Slip Compensation
563
C4: Torque Compensation
567
C5: Auto Speed Regulator (ASR)
569
C6: Duty & Carrier Frequency
578
D: References
580
D1: Frequency Reference
580
D2: Reference Limits
584
D3: Jump Frequency
585
D4: Frequency Ref Up/Down & Hold
586
D6: Field Forcing
587
D7: Offset Frequency
588
E: Motor Parameters
589
E1: V/F Pattern for Motor 1
589
E2: Motor Parameters
597
E3: V/F Pattern for Motor 2
600
E4: Motor 2 Parameters
603
E7: Motor 3 Parameters
605
F: Options
607
F1: PG Option Setup (Encoder)
607
F2: Analog Input Option
613
F3: Digital Input Option
615
F4: Analog Monitor Option
619
F5: Digital Output Option
621
F6, F7: Communication Options
624
H: Terminal Functions
644
H1: Digital Inputs
644
MFDI Function Selections
648
H2: Digital Outputs
660
H2 MFDO Parameters
662
MFDO Setting Value
670
H3: Analog Inputs
682
H3: MFAI Parameters
684
Multi-Function Analog Input Terminal Settings
688
H4: Analog Outputs
693
H5: Memobus/Modbus Communication
695
H7: Virtual Inputs / Outputs
699
L: Protection Function
702
L1: Motor Protection
702
L2: Power Loss Ride through
708
L3: Stall Prevention
708
L4: Speed Detection
715
L7: Torque Limit
717
L8: Drive Protection
720
L9: Drive Protection 2
726
N: Special Adjustment
726
N1: Hunting Prevention
726
N2: Auto Freq Regulator (AFR)
729
N3: Overexcitation Braking
730
N4: Adv Open Loop Vector Tune
731
N5: Feed Forward Control
735
N6: Online Tuning
737
O: Keypad-Related Settings
738
O1: Keypad Display Selection
738
O2: Keypad Operation
746
O3: Copy Function
749
O4: Maintenance Mon Settings
750
O5: Log Function
753
T: Auto-Tuning
758
T0: Tuning Mode Selection
758
T1: Inductionmotor Auto-Tuning
758
T3: ASR and Inertia Tuning
761

YASKAWA Categories

Controller DC Drives Servo Drives Robotics Control Unit

More YASKAWA Manuals

YASKAWA CIPR-CR70A Series Manuals

YASKAWA CIPR-CR70A Series Technical Manual (773 pages)

Table of Contents

Related Products

YASKAWA Categories