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Trane CVHH Manuals
Manuals and User Guides for Trane CVHH. We have
2
Trane CVHH manuals available for free PDF download: Installation, Operation And Maintenance Manual, Installation Instructions Manual
Trane CVHH Installation, Operation And Maintenance Manual (111 pages)
Water-Cooled CenTraVac Chillers With Tracer AdaptiView Control
Brand:
Trane
| Category:
Chiller
| Size: 4.92 MB
Table of Contents
Introduction
2
Warnings, Cautions, and Notices
2
Important Environmental Concerns
2
Important Responsible Refrigerant Practices
2
Table of Contents
5
Unit and Compressor Nameplates
8
Unit Nameplate
8
Compressor Nameplate
9
M Odel Number Descriptions
10
CVHH Centravac Chiller Description
10
CCHH Centrifugal Compressor Description
10
Pre-Installation
11
ASHRAE Standard 15 Compliance
11
Unit Shipment
11
General Information
11
Installation Requirements and Contractor Responsibilities
11
Storage Requirements
13
Unit Components
14
Unit Clearances and Weights
15
Recommended Unit Clearances
15
General Weights
16
Installation: M Echanical
17
Operating Environment
17
Foundation Requirements
17
Rigging
17
Standard Chiller Lift
17
Special Lift Requirements
18
Unit Isolation
19
Isolation Pads
19
Spring Isolators
19
Leveling the Unit
20
Installation: Water Piping
22
Overview
22
Water Treatment
22
Pressure Gauges
22
Valves-Drains and Vents
22
Strainers
22
Required Flow-Sensing Devices
22
Evaporator and Condenser Water Piping
25
Water Piping Connections
26
Waterbox Locations
26
Grooved Pipe Coupling
27
Flange-Connection Adapters
27
Victaulic Gasket Installation
28
Bolt-Tightening Sequence for Water Piping Connections
29
Flanges W Ith 8 or 12 Bolts
29
Flanges W Ith 16 or 20 Bolts
29
Pressure Testing Waterside Piping
29
Vent Piping
30
Refrigerant Vent Line
30
General Requirements
30
Purge Discharge
30
Vent Line M Aterials
30
Vent Line Sizing
30
Vent Line Installation
31
Trane Ruptureguard
34
General Information
34
Connection to External Vent Line and Drip
34
Leg
34
Insulation
39
Unit Insulation Requirements
39
Insulation Thickness Requirements
39
Installation: Controls
41
UC800 Specifications
41
Wiring and Port Descriptions
41
Communication Interfaces
42
Rotary Sw Itches
42
LED Description and Operation
42
Installing the Tracer Adaptiview Display
44
Adjusting the Tracer Adaptiview Display Arm
45
Electrical Requirements
46
Installation Requirements
46
Trane-Supplied Remote Starter Wiring
48
Customer-Supplied Remote Starter Wiring
49
Current Transformer and Potential Transformer Wire Sizing
50
Pow er Supply Wiring
51
Three-Phase Power
51
Circuit Breakers and Fused Disconnects
52
CE for Control Pow er Transform er (CPTR) Op
52
Tion
52
CE for Starter or Drive
52
Control Power Transformer (CPTR) Option
54
Power Factor Correction Capacitors (Optional)
54
Interconnecting Wiring
56
Starter to M Otor Wiring (Remote-M Ounted Starters Only)
57
Ground Wire Terminal Lugs
57
Terminal Clamps
58
Wire Terminal Lugs
58
Bus Bars
58
Starter to Control Panel Wiring
59
M Edium Voltage Installation
60
M Edium Voltage M Otor
60
M Otor Terminal Box
60
M Otor Supply Wiring
61
System Control Circuit Wiring (Field Wiring)
63
Water Pump Interlock Circuits and Flow Sw Itch Input
64
Temperature Sensor Circuits
65
Optional Control and Output Circuits
66
Optional Tracer Communication Interface
66
Unit Start-Up/ Commissioning
66
Starter M Odule Configuration
66
Schematic Wiring Draw Ings
66
Operating Principles
67
General Requirements
67
Cooling Cycle
67
Oil and Refrigerant Pump
68
M Otor Cooling System
70
Tracer Adaptiview Display
70
Ruptureguard
71
Earthwise Purge
71
How a Purge System Works
71
Start-Up and Shut-Dow N
75
Chiller Sequence of Operation
75
Software Operation Overview Diagram
75
Start-Up Sequence of Operation-Wye-Delta
76
Power up Diagram
78
Ice M Achine Control
78
Free Cooling Cycle
80
Hot Water Control
80
Control Panel Devices and Unit-M Ounted Devices
81
Unit Control Panel
81
User-Defined Language Support
81
Unit Start-Up and Shut-Dow N Procedures
81
Daily Unit Start-Up
82
Seasonal Unit Start-Up
82
Daily Unit Shut-Dow N
82
Earthwise Purge Sequence of Operations
83
Purge Operating M Odes
83
Air Removal
87
Pump-Out Operating Sequence
87
Carbon Tank and Regeneration Subsystem
88
Recommended M Aintenance
91
Record Keeping Forms
91
Normal Operation
92
Compressor Oil Change
93
Leak Checking Based on Purge Pump out Time
93
Ruptureguard M Aintenance
94
Earthwise Purge M Aintenance
94
Weekly M Aintenance
94
Semi-Annual M Aintenance
95
Annual M Aintenance
95
Inspecting the M Oisture Indicator
95
M Aintaining the M Oisture-Indicating Sight Glass
95
Removing Air after Servicing the Chiller
95
Recommended System M Aintenance
96
Waterbox Removal and Installation
98
Discussion
98
Procedure
98
Reassembly
99
Torque Requirements
99
Bolt-Tightening Sequence for Waterboxes
101
Evaporator Waterbox Covers
101
Condenser Waterbox Covers
101
Heat Recovery Condenser Waterbox Covers
101
Forms and Check Sheets
102
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Trane CVHH Installation Instructions Manual (32 pages)
Control Upgrade Kit For UC800 AdaptiView Display
Brand:
Trane
| Category:
Controller
| Size: 6.2 MB
Table of Contents
Table of Contents
4
General Information
5
Summary of UC800 Display Upgrade
5
Unit Model Number
5
Model Number Descriptions
6
Getting Started
7
Nameplate
7
Symbio 800 Adaptiview Display Upgrade Kit Contents
7
Running the IPC Bus
7
Installation
9
Installation of UC800 Control Upgrade
9
Check the Configuration and Set-Points in the Adaptview Display
9
Save the Adaptview Configuration and Set-Points
9
Upgrading Display Firmware
10
Update the Display Original X-CODE to Symbio Display X-CODE
13
Shut down Power
13
Remove the Existing UC800 Controller and In- Stall New Symbio 800 Controller
13
Remove the Existing Display and Install New
14
Display (When Required)
14
Solid State Oil Heater Relay Installation
14
Mounting Location
14
Installation
15
Installation of Options
16
LON Option
16
Communication Option
16
Communication Device Mounting
17
Water Flow Measurement Options
18
Energy Meter Option Installation
20
Expansion Module Option
21
Starter up
22
Restoring System Power
22
Programming
23
Programming the Symbio 800 Adaptiview
23
Start-Up
26
Wiring Diagrams
27
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