Suzuki LT-Z90K7 Manuals

Manuals and User Guides for Suzuki LT-Z90K7. We have 2 Suzuki LT-Z90K7 manuals available for free PDF download: Service Manual, Setup Manual

SUZUKI LT-Z90K7 Service Manual

SUZUKI LT-Z90K7 Service Manual (252 pages)

SUZUKI LT-Z90K7 (’07-MODEL)

Brand: SUZUKI | Category: Offroad Vehicle | Size: 47.97 MB

Table of Contents

General Information 1

5
- General Information
  2
  - Periodic Maintenance
    2
  - Fuel System
    2
- Servicing Information
  2
- Electrical System
  2
- Warning/Caution/Note
  6
- General Precautions
  6
- Suzuki Lt-Z90K7 ('07-Model)
  8
- Serial Number Location
  8
- Fuel and Oil Recommendation
  9
- Break-In Procedures
  10
- Information Labels
  11
- Specifications
  12
  - Dimensions and Dry Mass
    12
  - Engine
    12
  - Drive Train
    12
  - Chassis
    13
  - Electrical
    13
  - Capacities
    13
Periodic Maintenance

14
- Engine
  15
- Periodic Maintenance Schedule
  15
  - Periodic Maintenance Chart
    15
- Maintenance and Tune-Up Procedures
  16
  - Air Cleaner
    16
  - Exhaust Pipe Nuts and Muffler Mounting Bolt
    18
  - Valve Clearance
    19
  - Spark Plug
    21
  - Spark Arrester
    22
  - Fuel Line
    22
  - Engine Oil and Oil Filter
    23
  - Final Reduction Gear Box Oil
    25
  - Throttle Cable Play
    26
  - Engine Idle Speed
    26
  - Drive Belt
    27
  - Drive Chain
    31
  - Brakes
    33
  - Tires
    35
  - Steering
    36
  - Suspensions
    36
  - Chassis Nuts and Bolts
    37
  - General Lubrications
    40
- Compression Pressure Check
  41
  - Compression Test Procedure
    41
- Initial Engagement and Clutch Lock-Up Inspection
  42
  - Initial Engagement Inspection
    42
  - Clutch Lock-Up Inspection
    43
- Oil Pressure Check
  44
  - Oil Pressure Test Procedure
    44
Engine

45
- Engine Components Removable with Engine in Place
  46
  - Engine Left Side
    46
  - Engine Right Side
    46
  - Engine Center
    46
- Engine Removal and Remounting
  47
  - Engine Removal
    47
  - Engine Remounting
    51
- Engine Disassembly
  53
- Engine Components Inspection and Service
  62
  - Cylinder Head Cover
    62
  - Cylinder Head
    63
  - Camshaft
    72
  - Cam Chain Tension Adjuster and Tensioner/Guide
    75
  - Cylinder
    75
  - Piston and Piston Ring
    76
  - Conrod
    78
  - Crankshaft
    79
  - Starter Clutch
    79
  - Generator
    81
  - Oil Pump
    82
  - Engine Mounting Bush
    85
  - Final Reduction Gear Box
    86
  - Movable and Fixed Drive and Driven Face
    94
  - Recoil Starter
    102
- Engine Reassembly
  106
Fuel System

122
- Fuel Tank and Fuel Valve
  123
  - Removal
    124
  - Fuel Filter Inspection and Cleaning
    124
  - Installation
    125
- Carburetor
  126
  - Specifications
    127
  - I.D. No. Location
    127
  - Removal
    128
  - Disassembly
    129
  - Cleaning
    132
  - Inspection and Adjustment
    132
  - Reassembly and Installation
    133
Chassis

136
- Exterior Parts
  137
  - Construction
    137
  - Fastener Removal and Installation
    138
  - Removal
    139
  - Installation
    142
- Front and Rear Wheels
  143
  - Construction
    143
  - Removal
    143
  - Installation
    144
- Tires
  145
  - Tire Replacement
    145
- Front Brake
  147
  - Construction
    147
  - Removal
    148
  - Inspection and Disassembly
    149
  - Reassembly and Installation
    151
- Steering and Front Suspension
  155
  - Construction
    155
  - Handlebar Upper Holder
    156
  - Removal and Disassembly
    157
  - Inspection
    158
  - Reassembly and Installation
    159
  - Handlebars
    161
  - Reassembly and Installation
    163
  - Handlebar Lower Holder
    164
  - Installation
    165
  - Toe-In Adjustment
    167
- Rear Brake and Rear Axle Housing
  168
  - Construction
    168
  - Removal
    169
  - Inspection and Disassembly
    172
  - Reassembly and Installation
    175
- Rear Suspension
  182
  - Construction
    182
  - Removal
    183
  - Inspection and Disassembly
    184
  - Reassembly and Installation
    187
Electrical System

191
- Cautions in Servicing
  192
  - Connector
    192
  - Coupler
    192
  - Clamp
    192
  - Fuse
    192
  - Semi-Conductor Equipped Part
    193
  - Battery
    193
  - Connecting the Battery
    193
  - Wiring Procedure
    193
  - Using the Multi-Circuit Tester
    194
- Location of Electrical Components
  195
- Charging System
  197
  - Troubleshooting
    197
  - Inspection
    198
- Starter System
  201
  - Troubleshooting
    201
  - Starter Motor Removal
    202
  - Starter Motor Disassembly
    203
  - Starter Motor Inspection
    204
  - Starter Motor Reassembly
    205
  - Starter Motor Installation
    206
  - Starter Relay Inspection
    206
- Ignition System
  208
  - Troubleshooting
    208
  - Inspection
    210
- Switches
  213
- Battery
  214
  - Specifications
    214
  - Initial Charging
    214
  - Servicing
    216
  - Recharging Operation
    216
Servicing Information

217
- Troubleshooting
  218
  - Engine
    218
  - Carburetor
    222
  - Chassis
    223
  - Steering Shaft
    223
  - Brakes
    225
  - Electrical
    226
  - Battery
    228
- Lubrication System
  229
  - Oil Pressure
    229
  - Oil Filter
    229
  - Oil Strainer
    229
  - Oil Pump
    229
  - Engine Lubrication System Chart
    229
  - Wiring Diagram
    230
- Wiring Harness, Cable and Hose Routing
  231
  - Wiring Harness Routing
    231
  - Cable Routing
    233
  - Fuel Hose Piping
    234
  - Rear Brake Breather Hose Routing
    235
  - Cooling Duct Routing
    236
  - Exhaust Pipe Cover
    237
  - Special Tools
    238
- Tightening Torque
  241
  - Engine
    241
  - Fuel
    241
  - Chassis
    242
  - Steering Shaft Holder
    242
  - Tightening Torque Chart
    243
- Service Data
  244

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Suzuki LT-Z90K7 Setup Manual

Suzuki LT-Z90K7 Setup Manual (31 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 4.2 MB

Table of Contents

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