Clutch Assembly - Polaris RANGER 500 2017 Service Manual

PVT SYSTEM

CLUTCH ASSEMBLY

NOTICE
The Teflon bushings are self-lubricating.
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure the "X", or the marks that were made earlier are
aligned during each phase of assembly.
1. Install the PTFE washers
r
over the clutch shaft. There should be one fiber
washer on each side of the bearing.
2. Install the moveable sheave and spacer
clutch shaft.
NOTICE
To maintain proper clutch balance and belt-to-sheave
clearance. be sure to reinstall the original quantity and
thickness of washers / spacers beneath the spider
during assembly.
6.22
CAUTION
e
and non braking bearing
w
onto the
3. Compress spider buttons for each tower and install
q
spider , making sure that "X", or the marks that
were made earlier, on spider aligns with "X", or the
marks that were made earlier, in moveable sheave.
4. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion to
avoid damage to the stationary sheave.
TORQUE
Drive Clutch Spider:
290 ft-lbs (393 Nm)
5. Install shift weights using new lock nuts
bolts.
6. Reinstall clutch spring.
7. Reinstall cover, aligning "X" mark with other marks.
8. Torque cover bolts evenly to specification.
TORQUE
Drive Clutch Cover Screw:
8 ft-lbs (10 Nm)
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
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