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P-K STORM ST-1750
Patterson-Kelley P-K STORM ST-1750 Manuals
Manuals and User Guides for Patterson-Kelley P-K STORM ST-1750. We have
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Patterson-Kelley P-K STORM ST-1750 manual available for free PDF download: Installation & Owner's Manual
Patterson-Kelley P-K STORM ST-1750 Installation & Owner's Manual (95 pages)
GAS FIRED BOILER w/ NURO CONTROL SYSTEM. Natural Gas Boilers
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 3 MB
Table of Contents
Table of Contents
5
1 Introduction
8
Purpose of this Document
10
Common Abbreviations
10
2 Site Preparation
11
Initial Inspection Upon Receiving
11
Storage Prior to Installation
11
Outdoor Boiler
12
Compliance with Codes
12
Location Setup
14
Foundation
14
Clearances
15
Inlet Air and Exhaust Venting Considerations
16
Applicable Codes and Standards
16
Combustion Air Inlet Planning (United States and Canada Considerations)
16
Category II/IV Flue Gas Exhaust Vent Planning
17
Venting Materials for Flue/Exhaust Systems
18
Required Clearances
19
Gas Piping Considerations
21
Water Quality Standard
21
3 Installation
21
Overview
21
Appliance Connections
21
Appliance Connections
22
Electrical Connections
23
Power Requirements
23
Single Phase Power Supply Connection
23
Install Power Cord Seal (OUTDOOR BOILERS)
24
High Voltage (TB2) Terminal Block
24
Low Voltage (TB1) Terminal Block
26
Combustion Air
28
Air Inlet Requirements - United States
28
Air Inlet Requirements - Canada
29
P-K STORM ™ Combustion Air Requirements
30
Direct Vent / Sealed Combustion Installations
30
Motorized Combustion Air Dampers
31
Flue Gas / Exhaust Venting
33
Category II or IV Venting Installation
33
Vent Termination
34
Venting for Multiple Boilers
35
Sealed Combustion/Direct Vent Systems
36
Inlet Duct Connection to Boiler
40
Intake Duct Materials and Sizes
40
Category II Installations
40
Category IV Installations
41
Stainless Steel Venting
41
CPVC Vent System Installation
41
Exhaust Vent System Installation (OUTDOOR BOILERS)
42
Condensate Drain, Trap & Disposal
43
Removing an Existing Boiler
44
Piping
46
Gas Piping Overview
46
Natural Gas Piping
47
Pressure Testing the Gas Piping
47
Boiler Water Piping
48
Boiler Inlet and Outlet Connections
48
Boiler Water Piping (for Installer)
49
Water Quality
50
Pre-Start Checklist
51
Safety Checks
51
Ignition Safety System Test
51
Low Water Cut-Out Test
51
Flow Switch Test
52
Manual Reset High Temperature Limit Test
52
Gas Pressure Switch Tests
52
Fuel/Air Adjustments
53
Gas Pressure Adjustment
53
Manual Control Mode for High and Low Fire Adjustment
54
Adjusting High Fire
55
Adjusting Low Fire
55
Checking Flame Signal
55
Initial Nuro Control Setup and Adjustment
56
Startup
56
Home Screen
57
Information Screen
57
Setup Wizard
58
Typical Boiler Operating Conditions
58
4 Operations
59
NURO Control Panel
59
NURO Touch Screen Interface
59
Factory Tests
59
Normal Lighting and Shut-Down Procedures
60
Normal Lighting Procedures
60
Normal Shut down Procedures
60
Emergency Shut-Off
60
5 Maintenance
61
Preventative Maintenance
61
Daily
62
Weekly
62
Monthly
62
Semi-Annually
63
Annually or 2500 Run Hours (Whichever Comes First)
63
Cleaning the Combustion Chamber
66
After Repairs or Maintenance
70
Sequence of Operations
71
Troubleshooting
72
Loss of Power
72
Loss of Water Level
72
Low Gas Pressure
72
High Gas Pressure
72
High Water Temperature
72
Low Air
72
Flame Failure
73
Flame Error
73
Flue Problem/Condensate Blockage
73
6 Parts/Technical Support
74
Terminal Block Assignments
75
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
75
Terminal Block Assignments - High Voltage (TB2) Terminal Block
76
Wiring Diagrams
77
ST-1250, ST-1500, ST-1750, ST-2000 Natural Gas
77
Boiler Parts Identification (St-1250, St-1500, St-1750, St-2000)
79
Main Boiler Assembly
79
Control Panel
80
Heat Exchanger Assembly
81
Natural Gas Train
82
Burner/Blower Assembly ST-1250
83
Burner/Blower Assembly ST-1500, ST-1750, ST-2000
84
7 K Storm Specific Limited Warranty
85
8 Boiler Fire-Test Report
87
Appendix A - Maintenance Log
88
Appendix B - Boiler Altitude Derate Schedule
89
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
90
Appendix D - Best Practices for New & Retrofit Systems
91
Appendix E - Installation and Quick Reference
93
Fuel/Gas Supply
93
Electrical/Power Supply
93
Exhaust Venting
93
Propylene Glycol Flow
95
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