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2011 530 EXC Factory Edition
KTM 2011 530 EXC Factory Edition Manuals
Manuals and User Guides for KTM 2011 530 EXC Factory Edition. We have
1
KTM 2011 530 EXC Factory Edition manual available for free PDF download: Owner's Manual
KTM 2011 530 EXC Factory Edition Owner's Manual (123 pages)
2011
Brand:
KTM
| Category:
Motorcycle
| Size: 3.72 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Key Number (All EXC Models)
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Choke (EXC EU, EXC Factory Edition, EXC SIX DAYS)
14
Hand Brake Lever
14
Throttle Grip
14
Short Circuit Button (XC-W SIX DAYS)
14
Short Circuit Button (All EXC Models)
15
Light Switch (All EXC Models)
15
Turn Signal Switch (All EXC Models)
15
Horn Button (All EXC Models)
15
Emergency off Switch (EXC AUS)
15
Electric Starter Button (EXC AUS)
16
Electric Starter Button (EXC EU, EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
16
Light Switch (XC-W SIX DAYS)
16
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
16
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Service Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Opening Filler Cap
23
Closing Filler Cap
23
Fuel Tap
24
Choke (EXC AUS, XC-W SIX DAYS)
24
Shift Lever
24
Kick Starter
25
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
26
Unlocking the Steering (All EXC Models)
26
Putting into Operation
27
Advice on First Use
27
Running-In the Engine
28
Preparing Vehicle for Arduous Riding Conditions
28
Preparations for Riding on Dry Sand
28
Preparations for Riding on Wet Sand
29
Preparing for Rides on Wet and Muddy Surfaces
30
Preparing for Rides at High Temperature and Slow Speed
31
Preparing for Rides at Low Temperatures or in Snow
31
Riding Instructions
32
Checks and Maintenance before Putting into Operation
32
Starting
32
Starting up
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Refueling
34
Service Schedule
36
Service Work (as Additional Order)
37
Tuning the Chassis
38
Checking the Basic Suspension Setting against the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
41
Checking Basic Setting of Fork
42
Adjusting the Compression Damping of the Fork
42
Adjusting the Rebound Damping of the Fork
42
Adjusting Spring Preload of the Fork
43
Fork Offset (XC-W SIX DAYS)
43
Setting the Fork Offset X (XC-W SIX DAYS)
43
Handlebar Position
44
Adjusting Handlebar Position
44
Service Work on the Chassis
45
Raising the Motorcycle with the Lift Stand
45
Removing the Motorcycle from the Lift Stand
45
Bleeding Fork Legs
45
Cleaning the Dust Boots of the Fork Legs
45
Loosening the Fork Protector
46
Positioning the Fork Protector
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
47
Installing the Fork Protector
48
Removing the Lower Triple Clamp
48
(EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
48
Installing the Lower Triple Clamp (EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
48
Removing the Lower Triple Clamp (EXC EU/AUS)
50
Installing the Lower Triple Clamp (EXC EU/AUS)
51
Checking the Steering Head Bearing Play
52
(EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
53
Adjusting Play of Steering Head Bearing (EXC EU/AUS)
53
Greasing the Steering Head Bearing
53
Removing the Shock Absorber
54
Installing the Shock Absorber
54
Removing the Front Fender
54
Installing the Front Fender
54
Removing the Seat
55
Mounting the Seat
55
Removing the Air Filter Box Lid
55
Installing the Air Filter Box Lid
55
Removing the Air Filter
55
Installing the Air Filter
56
Cleaning the Air Filter and Air Filter Box
56
Removing Main Silencer
57
Installing the Main Silencer
57
Changing the Glass Fiber Yarn Filling of the Main Silencer
57
Removing the Fuel Tank
58
Installing the Fuel Tank
59
Checking for Chain Dirt Accumulation
60
Cleaning the Chain
60
Checking the Chain Tension
60
Adjusting the Chain Tension
61
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting Chain Guide
63
Checking the Throttle Cable Routing
63
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of Hydraulic Clutch
64
Changing the Hydraulic Clutch Fluid
64
Brakes
66
Checking Free Travel of Hand Brake Lever
66
Adjusting the Basic Position of the Hand Brake Lever (XC-W SIX DAYS)
66
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
66
Checking the Brake Discs
67
Checking the Brake Fluid Level of the Front Brake
67
Adding Front Brake Fluid
67
Checking the Front Brake Linings
68
Changing the Front Brake Linings
69
Checking the Free Travel of the Foot Brake Lever
70
Adjusting the Basic Position of the Foot Brake Lever
70
Checking Rear Brake Fluid Level
71
Adding Brake Fluid to the Rear Brake Circuit
71
Checking Rear Brake Linings
72
Changing the Rear Brake Linings
72
Wheels, Tires
75
Removing Front Wheel
75
Installing the Front Wheel
75
Removing the Rear Wheel
76
Installing the Rear Wheel
76
Checking the Tire Condition
77
Checking Tire Air Pressure
78
Checking Spoke Tension
78
Electrical System
80
Removing the Battery
80
Installing the Battery
80
Recharging the Battery
80
Removing the Main Fuse
81
Installing the Main Fuse
81
Changing the Fuse of the Radiator Fan (EXC SIX DAYS, XC-W SIX DAYS)
82
Removing Headlight Mask with Headlight
82
Refitting the Headlight Mask with the Headlight
83
Changing the Headlight Bulb
83
Checking the Headlight Adjustment
84
Adjusting the Headlight Range
84
Changing the Speedometer Battery
84
Cooling System
86
Checking the Anti-Freeze and Coolant Level
86
Checking the Coolant Level
86
Draining Coolant
87
Refilling Coolant
87
Tuning the Engine
89
Checking the Play in the Throttle Cable
89
Adjusting the Play in the Throttle Cable
89
Carburetor - Idle
89
Carburetor - Adjusting the Idle Speed
90
Emptying the Carburetor Float Chamber
91
Checking the Basic Position of the Shift Lever
91
Adjusting the Basic Position of the Shift Lever
92
Service Work on the Engine
93
Checking Engine Oil Level
93
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
93
Draining Engine Oil, Cleaning Engine Oil Screen
93
Removing the Oil Filter
94
Installing the Oil Filter
94
Filling up with Engine Oil
95
Adding Engine Oil
95
Checking the Gear Oil Level
96
Changing Gear Oil, Cleaning Gear Oil Screen
96
Draining Gear Oil, Cleaning Gear Oil Screen
96
Filling up with Gear Oil
97
Adding Gear Oil
97
Cleaning, Care
99
Cleaning the Motorcycle
99
Protection for Winter Operation
100
Storage
101
Putting into Operation after Storage
101
Troubleshooting
102
Technical Data - Engine
104
Capacity - Engine Oil
104
Capacity - Transmission Oil
105
Capacity - Coolant
105
Technical Data - Engine Tightening Torques
106
Technical Data - Carburetor
108
All 400 Models
108
450 EXC EU/AUS, 450 EXC SIX DAYS, 450 EXC Factory Edition EU
108
450 XC-W Six Days Usa
108
All 530 EXC Models
109
530 XC-W Six Days Usa
109
Technical Data - Chassis
110
Lighting Equipment
111
Tires
111
Capacity - Fuel
111
Technical Data - Fork
112
Technical Data - Shock Absorber
113
Technical Data - Tightening Torques for Chassis
114
Substances
115
Auxiliary Substances
117
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