Kohler 12TRES Manuals

Manuals and User Guides for Kohler 12TRES. We have 4 Kohler 12TRES manuals available for free PDF download: Service Manual, Service, Installation Manual, Operation Manual

Kohler 12TRES Service Manual (132 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 8.7 MB

Table of Contents
3
Safety Precautions and Instructions
7
Hot Parts
10
Introduction
11
- List of Related Materials
  11
Service Assistance
12
Section 1 Specifications
13
- Introduction
  13
- Controller Specifications
  13
- Engine Features
  13
- Engine Specifications
  14
- Torque Specifications
  14
- Alternator Specifications
  15
- Service Views
  16
Section 2 Scheduled Maintenance
19
- Service Schedule
  19
- Lubrication System
  21
  - Low Oil Pressure Shutdown
    21
  - Oil Level Check
    21
  - Engine Oil Recommendation
    21
  - Oil Change Procedure
    21
  - Oil Cooler
    22
- Spark Plugs
  22
- Air Cleaner Element and Precleaner
  23
- Cooling System
  24
- Exhaust System
  24
- Battery
  24
  - Cleaning Battery
    25
  - Battery Charger
    25
- Storage Procedure
  26
  - Lubricating System
    26
  - Fuel System
    26
  - Internal Engine Components (Gas/Gasoline-Fueled Engines)
    26
  - Exterior
    26
  - Battery
    26
Section 3 Troubleshooting
27
- Introduction
  27
- Initial Checks
  27
- Troubleshooting Chart
  27
- Controller Troubleshooting
  33
Section 4 ADC 2100 and DC 2200 Controllers
35
- Introduction
  35
- Controller Display and Keypad
  36
- Sequence of Operation
  37
- Faults
  37
  - Warnings
    37
  - Shutdowns
    37
- ADC 2100 Controller Configuration and Adjustment
  40
- Continuous Power Mode Jumper
  46
- Master Switch
  48
- Relay Interface Board (RIB)
  48
- Controller Replacement
  49
Section 5 ADC-RES and DC-RET Controller
53
- Introduction
  53
- Controls and Display
  54
  - Master Switch
    54
  - LED Display
    54
  - Keypad
    55
- Sequence of Operation
  56
- Faults
  57
  - Warnings
    57
  - Shutdowns
    57
- Controller Configuration and Adjustment, ADC-RES
  59
- Voltage and Frequency Adjustments
  62
  - Voltage Adjustment
    62
  - Frequency Adjustment
    63
- Controller Relays
  66
- Optional Relay Board
  67
  - Relay Board Troubleshooting
    67
  - Relay Board Replacement Procedure
    69
- Controller Replacement
  70
Section 6 Component Testing and Adjustment
73
- Theory of Operation
  73
- Separate Excitation
  73
- Stator
  74
- Main Field (Rotor)
  77
- Slip Rings
  78
- Brushes
  78
- Voltage
  79
- Silicon Controlled Rectifier Module
  82
- Electromechanical Governor System
  84
  - Hunting/Surging
    85
    
    Governor System/Magnetic Pickup Operation Test
    85
    
    Frequency Adjustment
    88
- Mechanical Governor
  89
- Fault Shutdown Tests
  91
  - Controller Fault Shutdown Functions
    91
  - Fault Shutdown Switches
    92
- Fuel Systems
  93
  - Gas Piping
    93
  - Fuel Solenoid Valve
    93
  - Fuel Regulators
    93
  - Fuel Conversion
    94
  - Digital Spark Advance Ignition
    96
  - Fuel Metering Valve Adjustment
    96
- Starter Relay
  98
- Continuity Checks
  98
- Fuses
  98
- Disassembly
  101
Section 7 Disassembly/Reassembly
101
- Reassembly
  105
Section 8 Wiring Diagrams
109
Appendix A Abbreviations
123
Appendix B Common Hardware Application Guidelines
125
Appendix C General Torque Specifications
126
Appendix D Common Hardware Identification
127
Appendix E Common Hardware List
128

Kohler 12TRES Service (132 pages)

Brand: Kohler | Category: Portable Generator | Size: 9 MB

Table of Contents
3
Safety Precautions and Instructions
7
Fuel System
8
Hot Parts
10
Introduction
11
- List of Related Materials
  11
Service Assistance
12
Section 1 Specifications
13
- Introduction
  13
- Controller Specifications
  13
- Engine Features
  13
- Engine Specifications
  14
- Torque Specifications
  14
- Alternator Specifications
  15
- Service Views
  16
Section 2 Scheduled Maintenance
19
- Service Schedule
  19
- Lubrication System
  21
  - Low Oil Pressure Shutdown
    21
  - Oil Level Check
    21
  - Engine Oil Recommendation
    21
  - Oil Change Procedure
    21
  - Oil Cooler
    22
- Spark Plugs
  22
- Air Cleaner Element and Precleaner
  23
- Cooling System
  24
- Exhaust System
  24
- Battery
  24
  - Cleaning Battery
    25
  - Battery Charger
    25
- Storage Procedure
  26
  - Lubricating System
    26
  - Fuel System
    26
  - Internal Engine Components (Gas/Gasoline-Fueled Engines)
    26
  - Exterior
    26
  - Battery
    26
Section 3 Troubleshooting
27
- Introduction
  27
- Initial Checks
  27
- Troubleshooting Chart
  27
- Controller Troubleshooting
  33
Section 4 ADC 2100 and DC 2200 Controllers
35
- Introduction
  35
- Controller Display and Keypad
  36
- Sequence of Operation
  37
- Faults
  37
  - Warnings
    37
  - Shutdowns
    37
- ADC 2100 Controller Configuration and Adjustment
  40
- Continuous Power Mode Jumper
  46
- Master Switch
  48
- Relay Interface Board (RIB)
  48
- Controller Replacement
  49
Section 5 ADC-RES and DC-RET Controller
53
- Introduction
  53
- Controls and Display
  54
  - Master Switch
    54
  - LED Display
    54
  - Keypad
    55
- Sequence of Operation
  56
- Faults
  57
  - Warnings
    57
  - Shutdowns
    57
- Controller Configuration and Adjustment, ADC-RES
  59
- Voltage and Frequency Adjustments
  62
  - Voltage Adjustment
    62
  - Frequency Adjustment
    63
- Controller Relays
  66
- Optional Relay Board
  67
  - Relay Board Troubleshooting
    67
  - Relay Board Replacement Procedure
    69
- Controller Replacement
  70
Section 6 Component Testing and Adjustment
73
- Theory of Operation
  73
- Separate Excitation
  73
- Stator
  74
- Main Field (Rotor)
  77
- Slip Rings
  78
- Brushes
  78
- Voltage
  79
- Silicon Controlled Rectifier Module
  82
- Electromechanical Governor System
  84
  - Governor System/Magnetic Pickup Operation Test
    85
  - Hunting/Surging
    85
  - Frequency Adjustment
    88
  - Controller Fault Shutdown Functions
    91
  - Fault Shutdown Switches
    92
  - Gas Piping
    93
  - Fuel Conversion
    94
  - Digital Spark Advance Ignition
    95
  - Fuel Metering Valve Adjustment
    96
  - Digital Spark Advance Ignition
    96
- Fuses
  98
- Disassembly
  101
Appendix A Abbreviations
123
Appendix B Common Hardware Application Guidelines
125
Appendix C General Torque Specifications
126
Appendix D Common Hardware Identification
127
Appendix E Common Hardware List
128

Kohler 12TRES Operation Manual (36 pages)

Advanced Digital Control ADC-RES

Brand: Kohler | Category: Inverter | Size: 1.62 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Emission Compliance
9
Introduction
9
Service Assistance
10
Section 1 Features
11
- Specifications
  11
- Generator
  11
- Engine
  11
- Advanced Digital Control
  11
- Generator Set Components
  12
Section 2 Operation
13
- Prestart Checklist
  13
- Exercising Generator Set
  13
- ADC-RES Controls and Indicators
  13
  - LED Display
    13
  - Controller Keypad
    14
  - Generator Set Master Switch
    14
- Controller Power
  15
  - Standby Mode
    15
  - Sleep Mode
    15
- Generator Set Operation
  15
  - Starting Generator Set
    15
  - Stopping Generator Set
    15
- Faults
  16
  - Shutdowns
    16
  - Warnings
    16
  - Resetting Controller after a Fault Shutdown
    16
- Battery Charger
  18
  - Battery Charger Operation
    18
Section 3 Scheduled Maintenance
19
- Routine Maintenance
  19
- Service Schedule
  20
- Lubrication System
  21
  - Low Oil Pressure Shutdown
    21
  - Oil Check
    21
  - Engine Oil Recommendation
    21
  - Oil Change Procedure
    21
  - Oil Cooler
    22
- Spark Plugs
  22
- Air Cleaner Service
  23
- Cooling System
  23
- Exhaust System
  24
- Battery
  24
- Battery Charger
  25
- Circuit Protection
  25
  - Line Circuit Breaker
    25
  - Fuses
    25
- Storage Procedure
  26
  - Lubricating System
    26
  - Fuel System
    26
  - Cylinder Lubrication
    26
  - Exterior Preparation
    26
  - Battery
    26
Section 4 Troubleshooting
27
- Introduction
  27
- Controller Troubleshooting
  27
- Generator Set Troubleshooting
  28
- Battery Charger Troubleshooting
  29
Appendix A Abbreviations
31

Kohler 12TRES Installation Manual (56 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 6.9 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
- Exhaust System
  6
- Hot Parts
  8
Introduction
9
Service Assistance
12
Section 1 Installation
13
- General
  13
- Lifting
  13
- Generator Set Inspection
  13
- Location and Mounting
  13
  - Exhaust Requirements
    21
  - Air Requirements
    21
- Power Supply
  22
- Fuel Requirements
  22
  - Fuel Supply
    22
  - Fuel Pipe Size
    24
- Fuel Conversion
  24
  - Fuel Conversion, 8.5/12 Kw
    25
  - Fuel Conversion, 17/18 Kw
    26
- Electrical Connections
  28
  - AC Connections
    28
  - Remote Start Connection
    30
  - Grounding
    30
  - Battery Charger
    30
- Battery
  31
- Accessories
  32
  - Common Fault and Auxiliary Run Relay Board
    32
  - Carburetor Heater
    33
- Prestart Installation Check
  35
- Startup Notification
  35
- Controller Configuration
  35
  - System Parameters
    35
  - Application Code Version
    36
- Voltage and Frequency Adjustments
  38
  - Voltage Adjustment
    38
  - Frequency Adjustment
    39
Section 2 Wiring Diagrams
43
Appendix A Abbreviations
53

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