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12RESV
Kohler 12RESV Manuals
Manuals and User Guides for Kohler 12RESV. We have
4
Kohler 12RESV manuals available for free PDF download: Service Manual, Operation, Installation Manual, Installation Instructions
Kohler 12RESV Service Manual (140 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 26.35 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
List of Related Materials
9
Service Assistance
10
Section 1 Specifications
11
Introduction
11
Controller Specifications
11
Engine Service
11
Engine Specifications
11
Alternator Specifications
12
Torque Specifications
12
Service View
13
Section 2 Scheduled Maintenance
15
Service Schedule
16
Service Schedule
17
Lubrication System
18
Low Oil Pressure Shutdown
18
Oil Check
18
Engine Oil Recommendation
18
Oil Change Procedure
18
Resetting the Maintenance Timer
20
Spark Plugs
20
Air Cleaner Service
21
Air Cleaner, 8RESV/RESVL Models
21
Air Cleaner, 10/12RESV/RESVL Models
22
Cooling System
23
Exhaust System
23
Stepper Motor Coupling
24
Fuel System Maintenance
24
Battery
25
Checking Electrolyte Level
26
Checking Specific Gravity
26
Storage Procedure
27
Lubricating System
27
Fuel System
27
Cylinder Lubrication
27
Exterior Preparation
27
Battery
27
Section 3 Controller
29
Introduction
29
Sitetech and Oncue Plus Software
29
Controller Parameters
30
Controller Parameters Table
30
Notes on Selected Parameters
30
Controller Firmware
44
Controller Replacement
45
Controller Replacement Procedure
45
Controller Setup
47
Voltage Calibration
50
Calibration Using the RDC2 Controller Keypad and Menus
50
Calibration Using Sitetech
52
Setting the Oncue Plus Password
53
RDC2 Controller
53
DC2 Controller
53
Section 4 Troubleshooting
55
Introduction
55
Theory of Operation, Electronic Start Sequence
55
Initial Checks
56
USB Port
56
Circuit Protection
56
Thermostat Information
57
Oncue Plus Troubleshooting
57
Fuel System Troubleshooting
57
Fault Messages
58
Status Messages
63
Troubleshooting Chart
66
Controller Troubleshooting
73
Section 5 Component Testing and Adjustment
75
Introduction
75
Theory of Operation
75
Alternator Excitation
76
No to Low Voltage Operation
76
Erratic Voltage Regulation
77
Separate Excitation
77
Stator
78
Main Field (Rotor)
80
Slip Rings
82
Brushes
82
Voltage Connections
83
Voltage Adjustments
83
Voltage Regulator Average Voltage Adjustment
84
Volts/Hz Slope and Cut-In Frequency
85
Voltage Regulator Gain
85
Governor System
86
Operation
86
Initial Checks
86
Hunting/Surging
87
Governor System Operation Test
88
Frequency Adjustment
90
Engine Speed Gain Adjustment for the Governor
91
Engine Speed Adjustment for Governor
91
Advanced Speed Control
91
Fault Shutdown Tests
93
Controller Fault Shutdown Functions
93
Fault Shutdown Switches
95
Fuel Systems
97
Fuel Solenoid Valve
98
Capacitive Discharge Ignition (CDI) Timing
98
Fuel Regulators
99
Fuel Conversion
99
Fuel Selector Valve Adjustment Screw
102
Starter and Run Relay
102
Continuity Checks
103
Section 6 Disassembly/Reassembly
105
Initial Steps
106
Disassembly
107
Reassembly
113
Section 7 Drawings and Diagrams
119
Appendix A Abbreviations
129
Appendix B Common Hardware Application Guidelines
131
Appendix C General Torque Specifications
132
Appendix D Common Hardware Identification
134
Appendix E Common Hardware List
135
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Kohler 12RESV Operation (76 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 3.52 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Hot Parts
8
Introduction
9
Service Assistance
11
Section 1 Descriptions and Service Views
13
Introduction
13
Engine
13
Generator Set Enclosure
13
Alternator
13
Transfer Switch
13
Controllers
13
Oncue Plus Generator Management System
15
Accessories
16
Carburetor Heater
16
Programmable Interface Module (PIM)
16
Load Control Module (LCM)
16
Load Shed Kit
16
Service Views
17
Section 2 Generator Set Operation
19
Prestart Checklist
19
Exercising the Generator Set
21
Generator Set Operation
21
Local Starting and Stopping
21
Automatic Starting and Stopping
21
Remote Starting and Stopping
21
Engine Start Crank Cycle
21
Engine Cooldown
21
Automatic Operation with Model RXT Transfer Switch
21
Automatic Operation with Other Transfer Switches
22
Exercise
22
Setting the Exerciser
22
Unloaded Cycle Exercise with Complete System Diagnostics
22
Unloaded Full-Speed Exercise
23
Loaded Full-Speed Exercise (with RXT Only)
23
Power Failure During Exercise Cycle
23
Faults
24
Warnings
24
Shutdowns
24
ATS Communication Errors
24
Resetting the Controller after a Fault Shutdown
24
Fault Messages
25
Generator Enclosure Thermostat
27
Section 3 RDC2 Controller Operation
29
RDC2 Generator Set/ Transfer Switch Controller
29
Controls and Indicators
29
Controller Keypad
30
LED Indicators
30
LCD Display
31
Controller Power
32
Battery Charging
32
Changing Settings
32
Setting the Exerciser
34
Setting the Exerciser at Controller Power-Up
34
Changing the Exercise Settings
34
RDC2 Controller Menus
36
Main Menu
36
Overview Menu
37
Engine Metering Menu
37
Generator Metering Menu
38
Generator Set Information Menu
39
Genset Run Time Menu
39
Genset System Menu
40
ATS Status Menu
41
ATS Configuration Menu
42
Date and Time Menu
43
Networking Information Menus
43
Networking Status Submenu
44
Networking Configuration Submenu (Oncue Plus Password)
45
RBUS Information
47
Remote Devices Submenu
48
Programmable Interface Module (PIM) Status Menu
49
Load Control Module (LCM) or Load Shed Kit Menus
50
Event Log
51
Section 4 DC2 Controller Operation
53
DC2 Generator Set/ Transfer Switch Controller
53
Controls and Indicators
53
Controller Keypad
54
LED Indicators
54
LCD Display
55
Controller Power
55
Battery Charging
55
Exercise
56
Exercise Modes
56
Setting the Exerciser
56
Exerciser Reset
56
Event Log
56
Maintenance Timer
57
Oncue Plus Password
57
Section 5 Scheduled Maintenance
59
Scheduled Maintenance
60
Service Schedule
61
Lubrication System
62
Low Oil Pressure Shutdown
62
Oil Check
62
Engine Oil Recommendation
62
Oil Change Procedure
62
Resetting the Maintenance Timer
64
Spark Plugs
64
Air Cleaner Service
65
Air Cleaner, 8RESV/RESVL Models
65
Air Cleaner, 10/12RESV/RESVL Models
66
Cooling System
66
Exhaust System
67
Battery
68
Storage Procedure
69
Lubricating System
69
Fuel System
69
Cylinder Lubrication
69
Exterior Preparation
69
Battery
69
Section 6 Troubleshooting
71
Introduction
71
USB Port
71
Fault Messages
71
Circuit Protection
71
Controller Internal Circuit Protection
71
Line Circuit Breaker
71
Auxiliary Winding Circuit Breaker
71
Troubleshooting
72
Appendix A Abbreviations
73
Kohler 12RESV Installation Manual (48 pages)
Residential/Commercial Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 1.28 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Startup and Registration
9
Service Assistance
10
Section 1 Installation
11
Introduction
11
Lifting
12
Generator Set Inspection
12
Location and Mounting
12
Mounting Area
13
Exhaust Requirements
13
Dimension Drawings
14
Access the Air Intake Area
14
Fuel Requirements
14
Fuel Supply
15
Fuel Pipe Size
15
Connecting the Fuel Supply
16
Fuel Conversion
17
Electrical Connections
19
Grounding
20
Electrical Lead Entry
20
Field-Connection Terminal Block
20
AC Power Supply
21
ATS and Accessory Connections
22
Transfer Switch Connection
22
Communication Cable Specifications
24
System Connections with Accessory Modules
25
Battery
28
Prestart Installation Check
29
Set the Exerciser
30
RDC2 Controller
30
DC2 Controller
30
Loaded Exercise
30
Operation Test
30
Oncue Plus Generator Management System
31
Section 2 Accessories
33
Introduction
33
Connect Optional Programmable Interface Module (PIM)
33
Load Management
34
Carburetor Heater
35
Section 3 Drawings and Diagrams
37
Appendix A Abbreviations
43
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Kohler 12RESV Installation Instructions (2 pages)
Brand:
Kohler
| Category:
Power Supply
| Size: 0.06 MB
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