HEIDENHAIN MANUALPLUS 4110 Manuals

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HEIDENHAIN MANUALPLUS 4110 Manual

HEIDENHAIN MANUALPLUS 4110 Manual (157 pages)

Brand: HEIDENHAIN | Category: Control Panel | Size: 3.04 MB

Table of Contents

Contents
3
Axis Directions
5
Reference Points
5
Traverse Motions
5
Tool in Front of or Behind the Workpiece
6
The Coordinate System
7
Two-Dimensional Coordinate System
7
C Axis
7
Accuracy
7
Tool-Tip Radius Compensation (TRC)
8
Feed Rate
9
Spindle Speed
9
Constant Spindle Speed
9
Constant Cutting Speed
9
Data Input Keypad
11
Soft Keys as Toggle Switches
13
Menu Selection (9-Field Box)
13
Soft Keys
13
Machine Data Display
14
Position Display
14
Display of X and Z Position
14
Distance-To-Go Display
14
Feed Rate Display Element
15
Set the Feed Rate
15
Feed Rate Display
15
Protection Zone Status
15
Spindle Display Element
16
Display for Positioning of Spindle
16
Driven Tool
16
Setting the Cutting Speed or Spindle Speed
16
Tool Display Element
17
One Tool Holder (Two-Digit T Display)
17
Turret or Automatic Tool Changer (Four-Digit T Display)
17
Switching on the Machine
18
Axis and Spindle Enabling
18
Sequence for Reference Run
19
Traversing the Reference Marks
19
Confirm Tool
20
Switching the Operating Mode
21
Error Messages and PLC Status Information
22
Processing Error Messages
22
Processing PLC Status Displays
22
Switching between the Error Window and the PLC Status Display
22
Switching the Manualplus 4110 off
23
Tool Measurement
25
Creating Tool T1
25
Tool Data
25
Specify the Position in the Tool Manager
26
Enter the Tool Data
26
Enter the Tool Description
27
Overview of Tool Data T1
28
Create Tool T2 by Copying
29
Copying
29
Assume Tool Data and Specify the Position in the Tool Manager
29
Tool Orientation WO: 1
30
- Adapt Tool Data
  30
- Overview of Tool Data T2
  30
Tool Angle A: 93
30
Tip Angle B
30
Wear Compensation DX in X: 0 MM  Wear Compensation DZ in Z: 0 MM
30
- Adapt the Tool Data
  32
- Setup Dimension Z in Z: 0 MM
  37
- Tool Orientation wo
  37
- Wear Compensation DX in X: 0 MM Wear Compensation DZ in Z: 0 MM
  37
- Machining Direction MD M3=3, M4=4
  38
- Prepare the Machine
  41
- Entering the Machine Data
  41
- Specify the Workpiece Datum
  43
- Facing a Surface
  44
- Setting Dimensions for T1
  45
- Call the “Measure Tool” Function
  45
- Producing the Measuring Diameter
  46
- Enter the Setting Dimensions
  46
- Determine Setting Dimensions for T2
  47
- Activate Tool T2
  47
- Touch the Measuring Diameter with the Tool
  49
- Touch the End Face with the Tool
  49
- Activate Tool T6
  50
- Setting Dimensions for T6
  50
- Entries and Assumed Machine Data
  51
- Setting Dimensions for T8
  53
- Activate Tool T8
  53
- Setting Dimensions for T10
  56
- Activate Tool T10
  56
- Machine Setup
  59
- Set the Workpiece Datum
  61
- Setting the Protection Zone
  63
- Approach the Protection Zone
  64
- Defining the Tool Change Position
  65
- Approach the Tool Change Position
  66
- “Threaded Stud” Example Program
  67
- Creating a Cycle Program
  68
- Program the “Icp–Longitudinal Cutting” Cycle
  71
- Assume the Tool and Technology Data from the Tool File
  72
- Contour Element 1 (Chamfer)
  73
- Call the ICP Editor
  73
- ICP Contour “Threaded Stud”
  73
- Describe the Contour Element
  74
- Contour Element 2 (Thread Undercut)
  74
- Contour Element 3 (Oblique Cut)
  75
- Contour Element 4 (Horizontal Line)
  76
- Contour Element 5 (Rounding)
  77
- Contour Element 6 (Vertical Line)
  77
- Contour Element 7 (Chamfer)
  78
- Contour Element 8 (Horizontal Line):
  79
- Contour Element 9 (Vertical Line)
  79
- Enter the Contour Name
  80
- Conclude and Test the “ICP Cutting Longitudinal” Cycle
  82
- Warnings
  82
- Run the Cycle
  83
- Program the “Approach Tool Change Position” Cycle
  84
- Create the “ICP Finishing Longitudinal” Cycle by Copying
  86
- Adapt the Cycle
  87
- Cycle Parameters
  87
- Run a Graphic Simulation of the Cycle
  88
- Create the “Threaded Stud” Cycle Program
  88
- Select Tool Compensation
  90
- Perform the Tool Compensation
  90
- Repeat the “ICP Finishing Longitudinal” Cycle
  91
- Program the “Threading Cycle”
  93
- Repeat the Last Thread Cut with the Corrected Tool
  98
- Create the “Matrix” Cycle Program
  103
- “Matrix” Example Program
  103
- Program the Cycle “ICP Cutting Transverse”
  105
- Program the Cycle “ICP Finishing Longitudinal”
  108
- Create the Matrix ICP Contour
  113
- Create the “Matrix” ICP Contour
  114
- Create the “Form Roll” Cycle Program
  125
- “Form Roll” Example Program
  125
- Program Cycle Blank—Bar/Tube
  126
- Run Graphic Simulation of Cycle
  128
- Create the ICP Contour “Form Roll”
  141
- Cutting Path Graphics
  145
- Wire Frame Graphics
  145
- Types of Simulation
  145
- Setting the Type of Simulation
  146
- Zoom Functions
  147
- Change the Image Section
  147
- Extend the View
  148
- Actions before Executing a Program
  149
- Activate Program Run
  149
- Select the New Program
  150
- Run a Graphic Simulation of the Program
  151
- Checking the Cycle
  151
- Run Cycles Individually
  152
- Run the Cycle Program (for each Cycle)
  152
- Interrupt the Program Run
  153
- Initial Situation
  153
- Tool Compensation
  153
- Measure the Workpiece
  154
- Entering Tool Compensation Values
  154
- Repeat the Finishing Cycle with the Corrected Tool
  155

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