Heatilator NDI30-C Owner's Manual
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Models:
NDI30-C
NDI30-SP
NDI35-C
NDI35-SP
NDI30-SPFK
NDI35-SPFK
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions
and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Owner's Manual
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance
in installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heatilator NDI30-C

  • Page 1 This appliance is only for use with the type(s) of gas indicated professionals, or technicians supervised by an NFI on the rating plate. certifi ed professional. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 2: Congratulations

    0-0000 FT . 0000-0000FT . (Modele): MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 Serial ORIFICE SIZE: #XXXXX #XXXXX X XXXXXXX (Serie): Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 3: Table Of Contents

    E. Electrical Outlet Box ......21 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 4: Limited Lifetime Warranty

    Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 5 B. Limited Lifetime Warranty (continued) WARRANTY CONDITIONS: WARRANTY EXCLUSIONS: This warranty is void if: LIMITATIONS OF LIABILITY: 4021-645C 12-29-10 Page 2 of 2 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 6: Listing And Code Approvals

    31,000 25,000 (0-2000 FT) NDI30-C, NDI30-SP, NDI30-SPFK (LP) CANADA 27,500 22,500 (2000-4500 FT) 35,000 26,000 (0-2000 FT) NDI35-C, NDI35-SP, NDI35-SPFK (LP) CANADA 31,000 25,000 (2000-4500 FT) Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 7: User Guide

    (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBLY MANTEL (NOT SHOWN) SECTION SECTION 12.H. 5.B AND 11.A HEARTH CLEAR SPACE SECTION 2.C. Figure 2.1 General Operating Parts Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 8: Clear Space

    For more information refer to the instructions supplied with your decorative door or front. RED OR BLACK IGNITOR BUTTON Figure 2.3 Ignitor Button Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 9: Lighting Instructions (Ipi)

    For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 10: Lighting Instructions (Standing Pilot)

    Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. 4. Push in gas control knob slightly and turn clock- wise to OFF”. DO NOT force. 5. Close control access panel. Final inspection by 464-903H Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 11: After Appliance Is Lit

    Some optional control systems available with IPI models may allow pilot fl ame to continually? remain lit. In a standing pilot system the pilot will always stay on. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 12: Maintenance And Service

    • Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 13: Maintenance Tasks-Service Technician

    • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace appliance if fi rebox has been perforated. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 14 • Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary. (IPI only) Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 15: Installer Guide

    SURROUND OR FRONT NOT SHOWN SECTION 2.D AND 8.D. HEARTH EXTENSION GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 16: Design And Installation Considerations

    Noncorrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure rating) Stove cement (1200ºF or higher continuous exposure rating) Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 17: Fireplace Size Requirements

    The sidewalls and top structure of the fi rebox may not be altered with the exception of removable baffl es and dampers. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 18 **Unit depth is measured to the back of the surround to give the depth needed for installation. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). Figure 5.2 Fireplace Opening Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 19: Mantel And Wall Projections

    fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E.  Figure 5.4 Mantel Clearances Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 20: Termination Locations

    Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 21: Installation Preparation

    • It is recommended that extra length of gas line be installed within the existing wood burner or masonry fi replace to allow removal of the insert for future servicing needs. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 22: Installing Vent Pipe And Appliance

    INLET AIR STARTING COLLAR NOTE: TO ACHIEVE OPTIMUM PERFOR- MANCE OF INSERT, MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE. STARTING COLLAR BRACKET EXHAUST STARTING COLLAR Figure 8.1 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 23: Placing, Securing And Leveling The Appliance

    • Position any excess fl exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten. Figure 8.3 Leveling Legs Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 24: Remote Control

    fi replace or in the control cavity of the insert. See Figure 8.4. EXISTING SIDE REFRACTORY REMOTE RECEIVER UNIT EXISTING BOTTOM OF FIREPLACE Figure 8.4 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 25: Installing Adaptor And Termination Cap

    Remove 18 inch x 18 inch fl ashing on cap by removing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided. Figure 8.7 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 26: Gas Information

    fl exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 27: Electrical Information

    (See Installation instructions for remote control/fronts). • If desired an additional wall switch or thermostat may be added to system. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 28 Figure 10.2 IPI Wiring Diagram PILOT ASSEMBLY THERMOCOUPLE THERMOPILE PIEZO VALVE OPTIONAL WALL SWITCH, ROCKER THERMOSTAT OR REMOTE SWITCH Figure 10.3 Standing Pilot Ignition Wiring Diagram Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 29: Optional Accessories Requirements

    FAN KIT IS INSTALLED DC REGULATOR RECEPTACLE VARIABLE SPEED CONTROL BLOWERS FUSE WIRE BLOWER TEMPERATURE RECEPTACLE ASSEMBLY SENSOR SWITCH FUSE WIRE ASSEMBLY Figure 10.5 Fan Wiring Diagram Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 30: Installation For Fan (Optional)

    • Reinstall the cover plate back on the unit. Make sure the fan does not make contact with the back wall to prevent noise from vibration. • Reattach fl exible liner. COVER PLATE Figure 10.6 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 31: Finishing

    Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E.  Figure 11.1 Clearances to Mantels or other Combustibles above Appliance Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 32: Appliance Setup

    • Place lava rock in front of and to the sides of the burner. Figure 12.2 Placement of Embers PLACE LAVA ROCK IN SHADED AREA ONLY Figure 12.1 Placement of Lava Rock Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 33: Install The Log Assembly

    Log #2 with the log pin located on the right side of the burner. Move the right end of Log #2 forward until it comes into contact with the grate tine. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 34 Log #6 on the fl at spot of Log #2. Position the back end of the log on the fl at spot of Log #1. Figure 10 shows the log set properly installed. 2226-935B Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 35 Log #2 with the left log pin located on the burner top. Rotate the left end of Log #2 forward until it comes into contact with the left grate tine. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 36 Figure 10. See Figures 2, 3 and 6 for additional details. Position the other end of the log so it rests on the base tine. The base tine groove will mate with the base tine See Figure 11. 2224-935B Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 37: Fixed Glass Assembly

    NDI30-C 3/8 in. 3/8 in. NDI35-C 3/8 in. 1/2 in. Figure 12.3 Fixed Glass Assembly Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 38: Troubleshooting

    Take a reading at the thermopile leads. The reading should be 350 millivolts minimum. Replace the thermopile if the read- ing is below the minimum. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 39 Ensure that the glass is tightened properly on the unit, particularly on top corners. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 40: Intellifire Ignition System

    Verify module is securely grounded to metal chassis of appliance. D. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries if volt- solenoid ohms readings. age is below 2.7. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 41 ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 42: Reference Materials

    4-11/16 4-9/16 *Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.1. Figure 14.1 Appliance Dimensions Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 43: Vent Kits Components

    FLEX3-30: One 3 inch fl exible liner expands to 30 feet. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 44: Service Parts

    Rheostat Blower Assembly GFK-210-C Wire Assembly 2206-068 2226-017 Cord Assembly Qty 2 req 2206-085 Fuse Wire Assembly Additional service part numbers appear on following page. 11/12 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 45 Control Panel 2205-129 2206-800 Rheostat GFK-210-C Blower Assembly Wire Assembly 2206-068 Cord Assembly 2226-017 Fuse Wire Assembly 2206-085 Additional service part numbers appear on following page. 11/12 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 46 Remote Jumper Wire 2103-013 11.12 Battery Pack 593-594A 11.13 Power Supply 593-593A 11.14 Wire Harness 593-590A Module 593-592 11.15 Additional service part numbers appear on following page. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 47 Flex Ball Valve Assembly 302-320A Valve NG 230-0710 11.9 Valve LP 230-0720 11.10 Brass Connector Pkg of 5 303-315/5 Additional service part numbers appear on following page. Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 48 Conversion Kit NG NGK-NDI35 -C NDI35-C Conversion Kit LP LPK-NDI35 -C Pilot Orifi ce NG 593-528 Pilot Orifi ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...
  • Page 49: Contact Information

    5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. 2000-945B Printed in U.S.A. - Copyright 2012 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP, NDI30-SPFK, NDI35-SPFK • 2226-901 Rev. K • 11/12...

This manual is also suitable for:

Ndi35-cNdi30-spfkNdi35-spNdi35-spfkNdi30-sp

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