Table of Contents
Troubleshooting
Related Manuals for Jackson AVENGER HT-E
Summary of Contents for Jackson AVENGER HT-E
- Page 1 AVENGER SERIES UNDERCOUNTER DISHMACHINES INSTALLATION, OPERATION & SERVICE MANUAL FOR JACKSON MODEL(S): AVENGER HT-E AVENGER LT-E AVENGER HT-E Technical Manual • Revision P • P/N 07610-004-04-18 • Issued 01-01-2014 • Revised 09-22-2015...
-
Page 3: Manufacturers Warranty
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. - Page 4 REVISION HISTORY Revision Revision Made By Applicable ECNs Details Letter Date 04/17/13 ECR 8259 Release to Production Update control, wash and strainer assemblies. 02/20/14 QOF NDB 229 Update schematic. 06/27/14 8301 Update Schematic 07/02/14 QOF-NDB-266 Removed Ventilation Requirements 07/30/14 QOF 386 Update Schematic 10/14/14 ECR-8318...
- Page 5 & rinse aid chemical feeder pumps AVENGER LT-E Low temperature, chemical sanitizing, with detergent, rinse aid & sanitizer chemical feeder pumps. Jackson WWS, Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.
-
Page 6: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ....................1 Machine Dimensions ......................... 1 Operating Parameters ....................... 2 Electrical Requirements ......................3 INSTRUCTIONS ....................4 Installation ..........................4 Chemical Feeder Pump Programming ..................8 Detergent Control ........................9 Operating ..........................10 Delime ............................11 MAINTENANCE .................... -
Page 7: Specifications
(Connect to a true 1/2" ID water line) *Note: Water inlet dimensions for units supplied with a PRV will be * ?? ** ?? * 8 1/2 ** 10 1/2 PRV (AVENGER HT-E-G) G (Garland) B- Electrical Connection C- Drain Connection - 6' coiled drain hose. -
Page 8: Operating Parameters
OPERATING PARAMETERS SPECIFICATIONS Model Designation: AVENGER HT-E AVENGER LT-E Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour Tank Capacity (Gallons): Wash Tank Rinse Tank 2.12 Electrical Loads (as applicable): Wash Motor HP 0.75 0.75 Wash Heater KW... -
Page 9: Electrical Requirements
460 volt, 60 Hz, three phase Available Wash Tank Heaters: • 1.5KW (standard for AVENGER LT-E only) • 4KW (standard for AVENGER HT-E) Available Rinse Tank Heaters: • 2KW for top tank (standard for AVENGER HT-E) • 2KW for bottom tank (standard for AVENGER HT-E) -
Page 10: Instructions
INSTRUCTIONS INSTALLATION VISUAL INSPECTION Before installing unit, check container and machine for damage. A damaged container may be an indication of damage to the machine. If there is any type of damage to both container and unit, do not throw away the container. The dishmachine has DO NOT THROW AWAY been inspected at the factory prior to shipping and is expected to arrive in new, CONTAINER IF DAMAGE... - Page 11 INSTRUCTIONS INSTALLATION WATER SUPPLY If water hardness tests at greater than 5 GPG, install the HTS-11 into the water line (1/2” ID pipe size minimum) before the dishmachine’s incoming water connection CONNECTIONS: point using copper pipe. Observe proper inlet/outlet water directions. Flow directions WATER HARDNESS are molded into the top of the head.
- Page 12 Note: Any damage to surrounding area that is caused by heat and/or moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by Jackson WWS, INC. TEMPERATURE The temperature setpoints on this Avenger unit have been set at the factory. They should only be adjusted by an authorized service agent.
- Page 13 If the unit is equipped with the 6” or 18” table stand, the highest position will respectively be 14” or 26” from the floor. TO PREPARE The AVENGER HT-E dishmachine is supplied with detergent and rinse aid chemical feeder pumps. CHEMICAL FEEDER...
-
Page 14: Chemical Feeder Pump Programming
INSTRUCTIONS INSTALLATION PROGRAMMING The chemical feeder pump timers are located on screens 3, 4 & 5. To access the programming mode follow the process detailed below. INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS Millenium 3 Crouzet 1. Press “A” to cycle (INSTALLATION through screens until Fill CYCLE TIMERS: TECHNICIAN ONLY) -
Page 15: Detergent Control
INSTRUCTIONS INSTALLATION DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how efficiently this dishmachine will operate. Using detergent in the proper amount can CONTROL become a source of substantial savings. A qualified water treatment specialist can relate what is needed for maximum efficiency from the detergent. -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS INSTALLATION PREPARATION Before proceeding with the start-up of the unit, verify the following: 1. Strainers are in place and clean. 2. Wash and rinse arms are screwed securely into place and end caps are tight. 3. Wash and rinse arms rotate freely. 4. -
Page 17: Delime
OPERATING INSTRUCTIONS INSTALLATION WASHING A RACK To wash a rack, open the door completely and slide the rack into the unit. Close the door, press the start button and the unit will start. After the machine has drained and OF WARE the cycle light turns off, the cycle is complete. -
Page 18: Maintenance
PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer of this dishmachine highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by qualified service MAINTENANCE personnel only. Performing maintenance on the dishmachine may void a warranty. By following the operating and cleaning instructions in this manual, users should get the most efficient results from the dishmachine. -
Page 19: Troubleshooting
TROUBLESHOOTING MAINTENANCE PROBLEM POSSIBLE CAUSE REMEDY Water overflow 1. Clogged drain. 1. Remove obstruction. from bottom of door. 2. Machine not level. 2. Level machine or increase height to the front. 3. Excessive inlet pressure. 3. Install pressure reducing valve or adjust if one is present. Ensure flow meets data plate specification. - Page 20 TROUBLESHOOTING MAINTENANCE PROBLEM POSSIBLE CAUSE REMEDY Wash 1. Water level low. 1. Check water level. If low, run new fill cycle. temperature not at required 2. RTD set point too slow. 2. Check fault screen. reading on home screen. 3. Defective RTD. 3.
- Page 21 TROUBLESHOOTING MAINTENANCE Avenger HT-E Decal WASH TEMPERATURE TEMERATURA DEL LAVADO RINSE TEMPERATURE TEMPERATURA DE ACLARADO RINSE PRESSURE ENJUAGUE PRESIÓN Avenger LT-E Decal FLUSH CYCLE The "Flush" light will activate after the unit has completed a predetermined number of cycles. When this light activates it is recommended that the user complete a flush cycle as detailed in the steps below.
-
Page 22: Plc Troubleshooting
PLC TROUBLESHOOTING MAINTENANCE SCREEN 1: The Avenger HT-E comes equipped with a PLC programmed to make troubleshooting and diagnostics more user-friendly. The following pages detail each screen associated HOME with the Avenger HT-E PLC display. Millenium 3 Crouzet STATUS: POWER ON... - Page 23 PLC TROUBLESHOOTING MAINTENANCE SCREEN 2: The “Faults” screen will be displayed when the operator has pressed “A” or “B” to cycle through screens and is intended to show the technician any faults that have occurred. FAULTS Millenium 3 Crouzet FAULTS: Line C will show any fault observed from previous cycles.
- Page 24 PLC TROUBLESHOOTING MAINTENANCE SCREEN 3: The “Fill Cycle Timers” screen allows the user to edit the fill, detergent and rinse aid timers for the initial fill cycle. FILL CYCLE TIMERS Millenium 3 Crouzet Fill CYCLE TIMERS: Fill Timer: Det Timer: 0010.0 R/A Timer: 0012.0s...
- Page 25 PLC TROUBLESHOOTING MAINTENANCE SCREEN 4: Screen 4 is the first “Wash Cycle Timers” screen and allows the user to edit the wash, rinse and drain timers for the initial wash cycle. WASH CYCLE TIMERS 1 Millenium 3 Crouzet WASH CYCLE TIMERS: Wash Time: 00075s Rinse Time:...
- Page 26 PLC TROUBLESHOOTING MAINTENANCE SCREEN 5: Screen 5 is the second "Wash Cycle Timers" screen and allows the user to edit the detergent and rinse aid timers for the initial wash cycle. WASH CYCLE TIMERS 2 Millenium 3 Crouzet WASH CYCLE TIMERS: Det Timer: 0005.0 R/A Timer:...
- Page 27 PLC TROUBLESHOOTING MAINTENANCE SCREEN 6: Screen 6 is the "Temperature Setpoints" screen and allows the user to edit the wash tank, top rinse tank and bottom rinse tank temperatures. TEMPERATURE SETPOINTS Millenium 3 Crouzet TEMP SETPOINTS: WASH: 00155F RINSE: 00180F 1.
- Page 28 PLC TROUBLESHOOTING MAINTENANCE SCREEN 7: The "SaniSure Select" screen allows the user to turn SaniSure on or off. SaniSure ensures the rinse temperatures are high enough to achieve sanitization. SANISURE SELECT Not applicable for AVENGER LT-E Models. Millenium 3 Crouzet SANISURE SELECT: 0=OOF 1=ON...
- Page 29 PLC TROUBLESHOOTING MAINTENANCE SCREEN 8: The "Rinse Tank Temperatures" screen allows the user to see the temperature readings in the top and bottom rinse tanks. RINSE TANK TEMPERATURES Not applicable for AVENGER LT-E Models. Millenium 3 Crouzet RINSE TANK TEMPS: TOP: 00187F BOTTOM:...
- Page 30 PLC TROUBLESHOOTING MAINTENANCE SCREEN 10: The temperature select screen allows the user to select how temperatures are read, either in celsius or fahrenheit. TEMPERATURE SELECT Millenium 3 Crouzet FAHRENHEIT/CELUIS SELECTl 0=CELSIUS 1=FAHRENHEIT 1. Line C shows the celsius option. • Press + or - to highlight line C. •...
- Page 31 PLC TROUBLESHOOTING MAINTENANCE SCREEN 12: Screen 13 shows the wash, rinse injector, pressure and temperature readings. WASH, Millenium 3 Crouzet RINSE INJECTOR, PRESSURE & 00154 TEMPERATURE 00179 READINGS 00011 00001 1. Line A shows a reading of the wash RTD. 2.
-
Page 32: Parts
05700-003-37-06 R.M.I. NO: PART TO BE FREE FROM ALL BURRS AND SHARP EDGES THIS PRINT IS THE PROPERTY OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING RETURN ON DEMAND. ANY USE, DISCLOSURE, REPRODUCTION, DUPLICATION, TRACING,... - Page 33 LT-E MACHINE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Drain Pump 04730-004-18-89 Pump Assembly w/ Mounting Bracket and Hoses 05700-004-04-04 F-Channel, Control Box LT-E 05700-004-12-01 Control Box Slide 115V 05700-004-11-52 Plumbing Assembly 05700-004-18-93...
-
Page 34: Terminal Block Box Assembly
TERMINAL BLOCK BOX ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Decal, Power Connection 09905-011-47-35 Terminal Block Box 05700-003-27-69 Terminal Box Cover (not shown) 05700-003-27-70 Strain Relief 05975-003-37-56 Terminal Block Track 05700-000-43-60 Terminal Block 05940-500-02-19 10-24 Lock Nut 05310-373-01-00 Decal, Copper Conductors 09905-011-62-72 Ground Lug 05940-200-76-00... -
Page 35: Control Panel
CONTROL PANEL PARTS... - Page 36 CONTROL PANEL PARTS ITEM DESCRIPTION PART NUMBER Wash Heater 4KW 04540-003-99-44 **480V Heater 04540-004-12-29 Wash Heater 1.5KW 115V (AVENGER LT-E Only) 04540-004-11-48 Heater Gasket 05330-100-01-10 **480V Heater Gasket 05330-004-13-19 Rinse Booster (see page 40, Rinse Tank Assembly) 05700-004-01-15 Pump Cover, Rinse Aid 04320-004-10-38 Control Box (see page 31 &...
-
Page 37: Control Kick Panel
CONTROL KICK PANEL NOTE: PARTS DIELECTRIC COVER HIDDEN FOR CLARITY NOTE: DIELECTRIC COVER HIDDEN FOR CLARITY ITEM DESCRIPTION PART NUMBER A-Control Panel, Avenger HT-ES 05700-004-00-10 Terminal Board, 4 POS JM96054 05940-021-94-85 Nut, Lock 10-24 S/S Hex w/ Nylon Insert 05310-373-01-00 Cover, Control Dielectric 05700-004-06-12 Power Supply, 100-240VAC 12 DC 1.2A 15 Watt... -
Page 38: 208/230V Control Box
208/230V CONTROL BOX PARTS BLUE/WHT VIO/WHT ORG/WHT WHT/RED... - Page 39 208/230V CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Control Box, Avenger HT-E 05700-004-11-32 Power Supply, 100-240 VAC 12VDC 1.2A 15 Watt 05950-004-11-16 Peripump, 36 RPM, 24VDC 04320-004-09-56 Terminal Board 05940-021-94-85 Relay 05945-004-10-48 Cover, Control Box Undercounter 480V 05700-004-11-39 Plug, 2.6" Louvered (Heyco-2596) 05975-003-77-39 Din Rail, 3"...
-
Page 40: 480V Control Box
THIS PRINT IS THE PROPERTY OF JACK DO NOT SCALE DRAWING RETURN ON DEMAND. ANY USE, DISC OR USE OF INFORMATION CONTAINED GAUGE: TOLERANCES USED ON: INTEREST OF JACKSON WWS,INC. IS F AVENGER HT-E UNLESS OTHERWISE SPECIFIED NEXT ASSM: APPROVED BY: MATERIAL: CHECKED BY:... -
Page 41: 115V Control Box
115V CONTROL BOX PARTS... - Page 42 115V CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Control Box Assembly 05700-004-11-52 Terminal Board 05940-021-94-85 Nut, Lock 10-24 S/S Hex 05310-373-01-00 Lug, Panduit Ground 05940-200-76-00 Contactor, GE 110V 05945-109-05-69 Screw, 10-32 X 3/8 Phillips Pan HD 05305-173-26-00 Multimate Socket 05940-002-31-33 Connector, SQ Receptacle 05940-002-31-33 Screw, 3/8 Pan Head...
-
Page 43: Chemical Feeder Pump Assembly
CHEMICAL FEEDER PUMP ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Chemical Pump w/Squeeze Tube 04320-004-10-39 Chemical Pump Complete Assembly w/Motor 04320-004-09-56... -
Page 44: Door Assembly
DOOR ASSEMBLY PARTS Reed Switch Enlarged... - Page 45 DOOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Flush Mount Plug 05975-004-04-36 10-32 x 1/2” Phillips Pan Head Screw Door Channel Seal 05700-003-55-49 Left & Right Door Gasket 05330-003-58-36 Top Door Gasket 05330-003-58-35 Inner Door 05700-004-08-31 Start Button 05930-004-04-22 Door Handle 05700-003-26-62 1/4-20 x 3/8”...
-
Page 46: Wash Motor Assembly
WASH & DRAIN MOTOR ASSEMBLY PARTS... - Page 47 WASH & DRAIN MOTOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Sump 05700-004-02-94 Sump Strainer 05700-004-03-73 Stand Pipe 05700-004-04-40 Manifold Gasket 05330-002-34-77 Wash Arm Assembly 05700-021-39-23 Wash Arm Plug, ES2000 05700-011-35-92 Wash Halo 05700-004-03-22 Locknut, 1/4-20 Hex w/Nylon Insert Wash Manifold 05700-004-08-96 Pump Assembly w/Mounting Bracket and Hoses 05700-004-04-04...
-
Page 48: Wash Arm Assembly
WASH ARM ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Complete Wash Arm Assembly 05700-021-39-23 Wash Arm w/Plug 05700-021-46-58 Bearing, Assembly 05700-021-35-97 O-Ring 05330-002-60-69 End Plugs 05700-011-35-92... -
Page 49: Rinse Manifold Assembly
RINSE MANIFOLD ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Complete Rinse Arm Assembly 05700-004-01-56 Rinse Arm, Plugs 05700-004-05-23 Nozzle 04730-004-01-07 Washer, Rinse Arm 05330-011-42-10 Bearing, Rinse Arm 03120-004-12-13 Bushing, Rinse Head 05700-021-33-84 O-Ring, Silicon 05330-002-60-69 Rinse, Retaining, Rinse Head Bushing 05340-112-01-11 Rinse Hub 05700-004-03-77... -
Page 50: Plumbing Assemblies
REVISION R.M.I. NO: PART TO BE FREE FROM ALL BURRS AND SHARP EDGES THIS PRINT IS THE PROPERTY OF JACKSON WWS,INC. AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING RETURN ON DEMAND. ANY USE, DISCLOSURE, REPRODUCTION, DUPLICATION, TRACING,... - Page 51 HT- E PLUMBING ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Vavle, 1/2" 208/60V 04810-003-71-56 Valve, 1/2" 115V 04810-003-71-55 A-Plumbing, Inc to Reg, AVG HT ES 05700-004-04-44 Union, 1/2” (C/C) (733CAST) 04730-412-05-01 Adapter, Male (CU to MSPS) 04730-401-03-01 Transducer, Pressure 0-50 PSIG 05945-004-17-01 Elbow, 1/2 S.
- Page 52 LT- E PLUMBING ASSEMBLY PARTS Rinse Injector Assembly...
- Page 53 LT- E PLUMBING ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Valve, 1/2" 115V 04810-003-71-55 A-Plumbing, Inc to Reg, AVG HT ES 05700-004-04-44 Union, 1/2” (C/C) (733CAST) 04730-412-05-01 Adapter, Male (CU to MSPS) 04730-401-03-01 Transducer, Pressure 0-50 PSIG 05945-004-17-01 Elbow, 1/2 S. CU to FTG. 04730-406-31-01 F-Tube, Copper 1/2”...
-
Page 54: Rinse Tank Assembly
RINSE TANK ASSEMBLY PARTS... - Page 55 RINSE TANK ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Booster Heater, 2kW 04540-003-98-38 ** 480V Unit Only 04540-004-13-30 Heater Gasket 05330-100-01-10 ** 480V Heater Gasket 05330-011-47-79 Lockwasher, Split 5/16" S/S Nut, Hex 5/16-18 S/S W-Booster 05700-004-04-16 ** 480V Booster 05700-004-13-25 Fitting, 1/4", 61HD-4 Brass Nut/Sleeve 05310-924-02-05 Probe, Temperature 06680-002-16-80...
-
Page 56: Wash Pump Assembly
WASH PUMP ASSEMBLY PARTS... - Page 57 WASH PUMP ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Hose 1-1/4 x 8 05700-004-08-21 Sump 05700-004-02-94 Clamp, Reg. Range 1-1/16 to 2 HS24 04730-719-18-00 Pump, Drain 04730-003-91-41 Elbow, Hose Barb Drain 04720-004-20-12 Hose, Drain 8" 04720-111-39-73 Hose, Drain 3" 04720-111-39-73 Clamp, Reg. Range 13/16- 1 1/2 #16 04730-719-06-09 Wash Pump 06105-002-16-29...
-
Page 58: Schematics
115 VOLT ELECTRICAL DIAGRAM SCHEMATICS... -
Page 59: 208/230 Volt Electrical Diagram
208/230 VOLT ELECTRICAL DIAGRAM SCHEMATICS... -
Page 60: 480 Volt Electrical Diagram
480 VOLT ELECTRICAL DIAGRAM SCHEMATICS... - Page 61 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com AVENGER HT-E Technical Manual • P/N 07610-004-04-18...