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Jackson AJ-100 Technical Manual

Conveyor series
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SECTION 5:
PARTS SECTION
53

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Summary of Contents for Jackson AJ-100

  • Page 1: Section 5: Parts Section

    SECTION 5: PARTS SECTION...

  • Page 2: Control Box Assembly

    3, 4, 5 4, 9, 10 20, 21 24, 25, 26 26, 28 26, 27 13, 26 19, 26 SECTION 5: PARTS SECTION AJ-64 CONTROL BOX ASSEMBLY AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 4, 7, 10, 11, 12 22, 23...
  • Page 3 AJ-64 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Electrical Box Weldment Decal, L1-L2-L3 Terminal Block Lockwasher, #10 Screw, 10-32 x 3/4” Long Phillips Trusshead Light, Amber (Wash Heater Overload) (Not used on steam or gas models) Light, Amber (Rinse Heater Overload) (Not used on steam or gas models) Wire Lug, 2 AWG to 14 AWG Light, Red (Power) Din Rail...
  • Page 4 3, 4, 5 20, 21 26, 27 26, 28 19, 26 SECTION 5: PARTS SECTION AJ-86 & AJ-100 CONTROL BOX ASSEMBLY AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 4, 7, 10, 11, 12 22, 23 24, 25, 26...
  • Page 5 AJ-86 & AJ-100 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Electrical Box Weldment Decal, L1-L2-L3 Terminal Block Lockwasher, #10 Screw, 10-32 x 3/4” Long Phillips Trusshead Light, Amber (Wash Heater Overload) (Not used on steam or gas models) Light, Amber (Rinse Heater Overload) (Not used on steam or gas models)
  • Page 6 Drive Motor Not Applicable PreWash Motor Not Applicable Wash Motor Not Applicable Power Rinse Motor Not Applicable AJ-100 SERIES MOTOR OVERLOAD CHART: 208-230V/60 HZ/1 PHASE Drive Motor Not Applicable PreWash Motor Not Applicable Wash Motor Not Applicable Power Rinse Motor...
  • Page 7 See Heater Assembly Page ITEM DESCRIPTION Heater Box Cover Kit, Thermostat, Wash Regulating (Electrically Heated) Kit, Thermostat, Wash Regulating (Steam Heated) Thermostat, High Limit Terminal Board Fitting, 1/4”, Imperial Brass Heater Box Weldment SECTION 5: PARTS SECTION HEATER BOX ASSEMBLY AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A Mfg.

  • Page 8: Heater Assembly

    5/16” Lockwasher 05311-275-01-00 Heater Chart Model Volts Phase All* Model All* * - “CS” & “CGP” models do not use electric heaters in the wash tank or power rinse tank. SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes.
  • Page 9 The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop- erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther- mostats.
  • Page 10 Model Left to Right Part Number AJ-64’s 05700-002-73-00 AJ-86’s 05700-041-83-65 AJ-86CGP 05700-041-83-65 AJ-100’s 05700-041-91-00 AJ-100CGP 05700-041-91-00 Bullet Feet (4 per model) - order using part number 05340-011-71-74. Model Left to Right Part Number AJ-64’s 05700-002-40-41 AJ-86’s 05700-031-83-68 AJ-86CGP 05700-002-89-68 AJ-100’s...
  • Page 11 Valve, Solenoid, 3/4” 04810-100-53-00 Nipple, 3/4”, Brass, Close 04730-207-34-00 Y-Strainer, 3/4” NPT, Brass 04730-717-02-06 SECTION 5: PARTS SECTION PREWASH PLUMBING ASSEMBLY Vacuum Breaker, 3/4” 04820-002-53-77 Nipple, 3/4”, Brass, Close 04730-207-34-00 Elbow, 90°, 3/4” Brass 04730-206-04-34 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A Elbow, 90°, 3/4”...
  • Page 12 SECTION 5: PARTS SECTION INCOMING PLUMBING ASSEMBLY (ELECTRIC & GAS HEATED MODELS) AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 13 INCOMING PLUMBING ASSEMBLY(CONTINUED) ITEM DESCRIPTION Injector, Rinse Weldment (L-R all units) Injector, Rinse Weldment (R-L CGP units only) Fill Line, Injector Plug, 1/8” NPT, Brass Vacuum Breaker, 3/4” NPT, Brass Elbow, 3/4” NPT, Street, Brass Nipple, 3/4” NPT, Close, Brass Valve, Solenoid, 3/4”...
  • Page 14 RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS) Complete Plumbing Assembly 05700-002-51-16 Y-Strainer, 3/4” Brass 04730-717-02-06 Nipple, 3/4” Close Brass 04730-207-34-00 Incoming Plumbing Support Bracket Incoming Piping Assembly SECTION 5: PARTS SECTION 05700-002-50-70 05700-002-51-15 Clamp, Pipe 2 per 05700-000-35-06 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A Valve, 3/4”...
  • Page 15 EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES Plumbing without Water Hammer Arrestor ITEM DESCRIPTION Y-Strainer, 3/4” NPT, Brass Arrestor, Water Hammer, 1/2” NPT Regulator, Pressure, 3/4” NPT, Brass Nipple, 3/4” NPT x 2” Long, Brass Elbow, Brass, 90°, 3/4” Nipple, 3/4” NPT, Close, Brass Coupling, 3/4”...
  • Page 16 EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING Elbow, 3/4” Copper to Copper (Female) 04730-406-16-01 Tube, Copper, 3/4” x 49-1/2” Long 05700-031-87-98 Elbow, 3/4” Copper to Copper (Female) 04730-406-16-01 Tube, Copper, 3/4” x 24” Long 05700-021-76-53 Union, 3/4” NPT, Brass 04730-212-05-00 SECTION 5: PARTS SECTION Adapter, 3/4”, Brass 04730-401-11-01 AJ-64 Conveyor Series Technical Manual 7610-003-30-93...
  • Page 17 WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION Regulator, Pressure, 3/4” 06685-011-58-22 SECTION 5: PARTS SECTION Nipple, Close, 3/4” 04730-207-34-00 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A WATER HAMMER ARRESTOR OPTION Water Arrestor, 1/2”...
  • Page 18 RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS Data Plate Valve Bonnet Spring position is moved for clarity. Goes below the plunger. Diaphragm Retainer Screen Retainer Valve Body Complete 110 Volt Solenoid Valve Assembly, 3/4” 04810-100-53-00 Coil & Housing only, 3/4” 04810-200-01-18 Possible Problems: 1.
  • Page 19 Issued: 05-02-2006 Revised: N/A Coil Weldment 05700-031-88-30 Stand “A” Weldment 05700-002-74-82 SERVICE NOTE: Jackson HIGHLY recom- mends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time. Stand “A” Weldment...
  • Page 20 STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) 12 11 SECTION 5: PARTS SECTION AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 21 STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) (CONTINUED) ITEM DESCRIPTION Valve, 1” Gate, Steam Nipple, 1” NPT, Close, Black Iron Y-Strainer, 1” NPT, Black Iron Reducer, 1” to 3/4” Nipple, 3/4” NPT x 6” Long, Black Iron Nipple, 3/4” NPT x 17” Long, Black Iron Nipple, 3/4”...

  • Page 22: Top View

    STEAM INLET PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS) FRONT VIEW AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION Issued: 05-02-2006 Revised: N/A TOP VIEW...

  • Page 23: Right Side View

    STEAM INLET PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS)(CONTINUED) ITEM DESCRIPTION Valve, 1” Gate Nipple, 1” NPT, Close, Black Iron Y-Strainer, 1” NPT, Black Iron Reducer, 1” NPT to 3/4” NPT Nipple, 3/4” NPT x 6” Long, Black Iron Tee, 3/4” x 3/4” x 3/4”, Black Iron Nipple, 3/4”...
  • Page 24 TOP PLUMBING 05700-002-81-66 ITEM DESCRIPTION Trap, Steam, 3/4” NPT Nipple, Close, 3/4” NPT, Black Iron Union, 3/4” NPT, Black Iron Nipple, 3/4” x 18” Long, Black Iron Elbow, 90° Street, 3/4” NPT, Black Iron Elbow, 90°, 3/4” NPT, Black Iron Reducer, 3/4”...
  • Page 25 TOP PLUMBING ITEM DESCRIPTION Steam Trap Nipple, Close, 3/4”, Black Iron Union, 3/4” NPT, Black Iron Elbow, Street, 90°, Black Iron Nipple, 3/4” NPT x 22” Long, Black Iron Elbow, 90°, 3/4” FNPT, Black Iron Reducer, 3/4” NPT x 1/2” NPT Nipple, 3/4”...
  • Page 26 Gas Coil Box Cover 05700-002-48-50 Other items used but not shown. ITEM DESCRIPTION Thermostat, High Limit Gasket Terminal Board Thermostat Bracket Decal, Thermostat Regulating Thermostat, Wash Regulating Fitting, 1/4”, Imperial Brass SECTION 5: PARTS SECTION AJ-86 GAS COIL ASSEMBLY (CGP MODELS) Coil Box Weldment 05700-002-50-94 AJ-64 Conveyor Series Technical Manual 7610-003-30-93...
  • Page 27 TANK, RINSE BOOSTER (CGP MODELS ONLY) ITEM DESCRIPTION Plumbing Assembly, Inlet/Discharge, Rinse Tank Tube, Dispersion Weldment Tank, GP Rinse Bracket, Upper Rinse Tank Bracket, Lower Rinse Tank Nipple, 3/4” NPT x 4” Long Elbow, 3/4” NPT, 90° Brass Nipple, 3/4” NPT x Closed Brass SECTION 5: PARTS SECTION AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 28 RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY) Elbow, 3/4” 90° Brass 2 per 04730-206-13-00 Pump, Recirculating with Adapters 05700-002-51-28 Nipple, 3/4” Close Brass 2 per 04730-207-34-00 Used only on AJ-86CGP left to right units. Mounting Bracket 05700-002-25-74 SECTION 5: PARTS SECTION Pump, Recirculating Modified 05700-002-81-22 Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right to...

  • Page 29: Hose Assemblies

    Recirculating Pump Assembly Rinse Header Plumbing Assembly HOSE ASSEMBLIES *Each hose assembly includes 2, 3/4” Pushlock Fittings part number 04730-011-94-00. A - Hose, Recirculating Discharge B - Hose, Recirculating Pump Suction C - Hose, Wash Coil Assembly D - Hose, Wash/Fill Supply E - Hose connection to existing gas booster outlet fitting.

  • Page 30: Drain Plumbing Assembly

    ITEM DESCRIPTION Ball Valve Handle Assembly Spacer (Not Shown) Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2” Adapter, 1-1/2” Tube, Copper, 1-1/2” OD x 2” Long Connector, No-Hub, 1-1/2” Elbow, 1-1/2”, Street, Brass, 90° Valve, Ball, 1-1/2” NPT Nipple, 1-1/2” NPT, Brass, Close Rinse Nipple Weldment Fitting, Barbed, 1-1/2”...
  • Page 31 AJ-86 & AJ-100 DRAIN PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) ITEM DESCRIPTION Ball Valve Handle Spacer (Not Shown) Ball Valve Handle Spacer (Not Shown) Elbow, 1-1/2” FNPT, 90° Brass Adapter, 1-1/2” Tube, Copper, 1-1/2” OD x 4-7/16” Long (AJ-86 Models) Tube, Copper, 1-1/2”...
  • Page 32 AJ-86 & AJ-100 DRAIN PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS) 7 10 ITEM DESCRIPTION Ball Valve Handle Assembly Spacer (Not Shown) Ball Valve Handle Assembly Spacer (Not Shown) Elbow, 1-1/2” FNPT, 90°, Brass Adapter, 1-1/2” NPT Tube, 1-1/2” x 20-1/8” Long (AJ-86 Models) Tube, Copper, 1-1/2”...
  • Page 33 DRAIN VALVE HANDLE ASSEMBLY/DRAIN QUENCH SYSTEM Drain Quench Assembly 06401-002-44-07 Nipple, 1-1/2” NPT 04730-207-40-00 Modified Compression Fitting 05700-001-16-52 Reducer, 1-1/2” x 1/4” 04730-002-55-76 To Dishmachine Drain Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93 Reducer, 1-1/2” to 1/2” 04730-002-55-75 From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees as shown above.
  • Page 34 Model(s) Volts AJ-100’s AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A Wash Impeller 05700-031-67-45 Power Rinse Impeller (AJ-100’s) 05700-031-67-45 Prewash Impeller (AJ-86’s & AJ-100’s) 05700-031-71-78 Impellar Washer Bolt, 1/4”-20 x 3/4” 05700-011-71-95 05305-274-04-00 Phase Part Number 06105-021-70-57 06105-121-70-58...
  • Page 35 The prewash pump weldment is a single part. Separate pieces of the weldment are not available for purchase. Prewash Pump Weldment AJ-86/AJ-100 Left to Right models: 05700-002-10-62 SECTION 5: PARTS SECTION PREWASH & WASH PUMP WELDMENT Prewash Intake Strainer Weldment 05700-021-74-96 The wash pump weldment is a single part.
  • Page 36 PREWASH & UPPER WASH ARM ASSEMBLIES Upper Wash Manifold Support Bracket 05700-021-73-97 Replacement Kit Note: The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut. End Cap Replacement Kit 06401-003-10-19 Upper Wash Arm Weldment 05700-031-67-34 Cap, Wash Tube 05700-021-69-68...
  • Page 37 SECTION 5: PARTS SECTION LOWER WASH ARM ASSEMBLY Lower Wash Arm Support Bracket 05700-011-71-20 Secured with Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 Screw, 10-32 x 3/8” Truss Head 05305-173-12-00 End Cap 6 per 05700-011-67-11 Lanyard 6 per Manifold Quick-Release Key 05340-011-72-46 05700-011-94-45 Lower Wash Arm Manifold Weldment...
  • Page 38 UPPER & LOWER POWER RINSE ARM ASSEMBLIES Screw, 10-32 x 3/8” Long 05305-173-12-00 End Cap 05700-011-87-11 Upper Wash Manifold 05700-031-91-48 Cap, Wash Tube 05700-021-69-68 Lanyard 05340-011-72-46 End Cap 05700-011-67-11 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Screw, 10-32 x 3/8” Long 05305-173-12-00 SECTION 5: PARTS SECTION Complete Upper Power Rinse Arm Assembly...
  • Page 39 SECTION 5: PARTS SECTION Rinse Arm Support Bracket 05700-011-71-19 O-Ring 05330-011-74-55 Retaining Ring (Not Shown) 05340-112-01-11 Right Rinse Pan Locator Bracket 05700-021-92-37 Rinse Tray Weldment (All models except CGP) 05700-031-66-75 Optional Parts for CGP Models Rinse Tray Weldment (CGP models only) 05700-031-66-75 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 FINAL RINSE ASSEMBLY...

  • Page 40: Drive Assembly

    SECTION 5: PARTS SECTION DRIVE ASSEMBLY See Detail A AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 41 ITEM DESCRIPTION Drive Plate and Rod Weldment Replacement Kit with Expansion Legs Replacement Kit with Expansion Legs/Adjuster Crank Adjuster Crank Assembly Skotch Yoke Weldment Replacement Kit Coupling & Expansion Leg Weldment Pawl Bar Drive Linkage Casting Spacer Plate Pillow Block Replacment Kit Shaft Collar Drive Socket Drive Plate...

  • Page 42: Door Assemblies

    Screw, 8-32 x 1/4” Long 05305-172-09-00 Door Switch Magnet 05700-111-51-68 Wash Door Hood Support: 05700-031-84-13 Prewash Door Hood Support: 05700-031-84-14 ITEM DESCRIPTION Wash Door Weldment Wash Door Weldment (No Emboss) Prewash Door Weldment (Left to Right Model) Prewash Door Weldment (Right to Left Model) Prewash Door Weldment - No Emboss (Left to Right Model) Prewash Door Weldment - No Emboss (Right to Left Model) Wash Door Stiffener (Not Shown)
  • Page 43 PAWL BAR MISCELLANEOUS COMPONENTS Pawl Bar Bracket (without tabs) Weldment 05700-031-92-36 Pawl Bar Gutter Weldment Replacement Kit 06401-003-09-95 Top Guide Block Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket. SECTION 5: PARTS SECTION Pawl Bar Roller Replacement Kit 06401-003-11-80...

  • Page 44: Pawl Bar Assemblies

    Pawl Bar Dog Casting PAWL BAR ASSEMBLIES: Model Left to Right Pawl Bar Weldment AJ-64 05700-031-81-03 AJ-86 05700-041-83-67 AJ-86 With Side Loader AJ-100 05700-041-91-13 SECTION 5: PARTS SECTION PAWL BAR ASSEMBLIES Right to Left Pawl Bar Pawl Bar Weldment Dogs 05700-031-81-03 05700-002-81-34 05700-003-13-63...
  • Page 45 05700-041-91-20 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A POWER FINAL RINSE RINSE START PREWASH Right to Left Assembly (AJ-86 Model shown for reference) AJ-100 MODELS 05700-021-72-39 05700-021-75-68 05700-021-72-39 05700-021-72-39 05700-021-76-96 05700-041-94-91 05700-041-89-97 05700-041-94-90 AJ-100 MODELS 05700-021-72-39 05700-021-76-96...
  • Page 46 MISCELLANEOUS PARTS AND WELDMENTS Plate, Left Water Plate, Right Water Directional Directional 05700-021-79-27 05700-021-79-23 Hole Direction Plate Replacment Kit 06401-003-10-00 Rinse Drain Plate Replacment (CGP Models Only) 06401-003-10-07 Rinse Drain Plate Gasket 05330-011-72-27 SECTION 5: PARTS SECTION Run Off Sheet Weldment 05700-021-71-39 Replacment Kit Note: The kit for the hole direction plate comes...
  • Page 47 Prewash Manifold Weldment AJ-100 Models Only 05700-002-24-94 Wash Fill Tube Weldment 05700-021-71-21 Prewash Fill Tube Weldment (AJ-86 & AJ-100 Models Only) 05700-021-74-76 Shoulder Bolt Wingnut Weldment 05700-002-46-02 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Secured to the Hood Weldment with: Washer, Flat, S/S, 1/4” ID 05311-174-01-00 Locknut, 1/4”-20 with Nylon Insert...
  • Page 48 SECTION 5: PARTS SECTION STRAINERS Front Strainer Weldment Back Strainer Weldment 05700-021-85-10 05700-021-85-11 Overflow Strainer Support 05700-001-96-48 Drain Guard Strainer Weldment 05700-002-09-15 Wash Intake Strainer Weldment (CGP Models) 05700-002-51-52 Tub Strainer Weldment (CGP Models) 05700-002-03-21 Screen Strainer with Handle Weldment 05700-002-09-04 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 49 SECTION 5: PARTS SECTION FLOAT SWITCH COMPONENTS/SCRAP BASKETS Float Switch Support Bracket Replacement Kit 06401-003-11-77 Replacment Kit Note: The float switch support bracket replace- ment kit contains the bracket and asso- ciated hardware for mounting. Float Switch Cover 05700-021-75-71 Scrap Basket Lid Weldment 05700-002-56-55 AJ-64 Conveyor Series Technical Manual 7610-003-30-93...
  • Page 50 Curtain, 24 1/2” Long x 20-1/2” Wide CGP MODELS ONLY 08415-002-47-37 Extra Long Curtain Decal CGP MODELS ONLY 09905-002-52-69 Limit Switch Bracket 05700-021-71-18 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION CURTAINS/TUB MAGNETS Curtain, 21” Long x 20-1/2” Wide 08415-131-73-45 Long Curtain Decal 09905-011-73-84...
  • Page 51 VENT COWL ASSEMBLY/VENT SCOOP OPTION Vent Cowl Cover Replacement Kit 06401-003-10-16 Vent Cowl Replacement Kit 06401-003-11-62 SECTION 5: PARTS SECTION VENT SCOOP OPTION Vent Scoop Assembly 05700-002-04-08 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A Gasket, Top Vent Cowl 05330-031-83-47 Gasket, Side Vent Cowl 05330-031-83-48...
  • Page 52 EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS 05700-002-36-09 FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX Decal, Fan Load 09905-003-32-20 Delay Timer 05945-011-65-44 Limit Switch 05930-002-62-81 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION 2” Din Rail Kit, Exhaust Fan - Electric &...
  • Page 53 SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER Side loader track assembly (left to right model shown). ITEM DESCRIPTION Track Weldment (Left to Right) 24” Track Weldment (Right to Left) 24” Track Weldment (Left to Right) 30” Track Weldment (Right to Left) 30” Actuator Switch Replacement Kit Spacer Leg Socket Replacement Kit...
  • Page 54 SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Drive Linkage Replacment Kit (L-R) Replacement Kit Note: The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars. Replacement Kit Note: The conveyor switch replacement kit comes with the switch, a termi- nal and a wire nut.

  • Page 55: Standard Assembly

    Vent Cowl Replacement Kit (Left to Right) 06401-003-11-81 Service Note: One of the side gaskets that come in the kit will need to be cut to length in order to fit prop- erly on the unit when replaced. Replacement Kit Note: The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.
  • Page 56 D226 STEAM BOOSTER CONTROL BOX ASSEMBLY Decal, Schematic, D226 Booster (on the inside of the control box cover) 09905-002-78-56 Replacement Kit Note: The kit for the terminal block replacement includes the block, the spacer and the locknut. Terminal Block Replacement Kit 06401-003-11-78 Decal, L1-L2 09905-002-78-67...
  • Page 57 D226 STEAM BOOSTER PLUMBING ASSEMBLY AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION Issued: 05-02-2006 Revised: N/A...
  • Page 58 D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED) ITEM DESCRIPTION Water Pressure Regulator, 3/4” Nipple, Brass, 3/4” NPT x 6” Long U-Bolt, 6”, 5/8”-11 Thread Platform Weldment Heat Exchanger Steam Trap, 3/4” Bushing, 2” NPT x 3/4” NPT, Black Iron Elbow, 3/4” NPT, Brass Nipple, 1”...

  • Page 59: Go*Box Components

    A GO*BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call 90% or more of the time. The following components may be ordered together using part number 06401-002-14-99. DESCRIPTION Drive Motor Contactor Contactor, Wash Heater, 3 ph, 3 pole...
  • Page 60 ITEM DESCRIPTION Rinse Fill Motor Assembly Motor Bracket, Pump Mounting Clamp, Hose 5 5/8” to 6” Reducer Bushing, 1 1/4” to 1” Reducer Bushing 1” to 3/4” Elbow, 90 Deg., 1” Street Nipple, 1” NPT x 6” Long Brass Elbow, 90 Deg. Brass Female Lockwasher, 1/4”...

  • Page 61: Section 6: Electrical Schematics

    SECTION 6: ELECTRICAL SCHEMATICS...
  • Page 62 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CE (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 63 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CE (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 64 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CE (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 65 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CE (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 66 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CE (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 67 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CE (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE 09905-031-95-56 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 68 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CS (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 69 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CS (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE 9905-002-55-96a AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 70 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CS (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 71 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CS (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 72 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CS (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 73 SECTION 6: ELECTRICAL SCHEMATICS AJ-64CS (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 74 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 75 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE 09905-031-80-35 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 76 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 77 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 78 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CE & AJ-100CE (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 79 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CE & AJ-100CE (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 80 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 81 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 82 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 83 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE 09905-002-46-98 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 84 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CS & AJ-100CS (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 85 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CS & AJ-100CS (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 86 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, SINGLE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 87 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, SINGLE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 88 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 89 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 90 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CGP & AJ-100CGP (460 VOLTS, 60 HZ, THREE PHASE) PRIMARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 91 SECTION 6: ELECTRICAL SCHEMATICS AJ-86CGP & AJ-100CGP (460 VOLTS, 60 HZ, THREE PHASE) SECONDARY SIDE AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 92 SECTION 6: ELECTRICAL SCHEMATICS CONVEYOR EXHAUST FAN HOOKUP AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
  • Page 93 SECTION 6: ELECTRICAL SCHEMATICS D226 STEAM BOOSTER/DRAIN QUENCH SYSTEM/SIDE LOADER D226/J120 STEAM BOOSTER OPTION 120/200/208/230 VOLT - 60 HZ - 1PH TS1: THERMOSTAT FS1: SOLENOID COIL S1: POWER SWITCH E1: POWER LIGHT E2: SOLENOID LIGHT Drain Quench System 64” CONVEYORS 86”...

  • Page 94: Section 7: Jackson Maintenance & Repair Centers

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS...

  • Page 95: Alabama To Florida

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS ALABAMA CALIFORNIA JONES-McLEOD APPLIANCE BARKERS FOOD MACHINERY SERVICES 1616 7TH AVE. NORTH 5367 SECOND STREET BIRMINGHAM, AL 35203 IRWINDALE, CA 91706 (205) 251-0159 (626) 960-9390 800-821-1150 800-258-6999 FAX: (205) 322-1440 FAX: (626) 337-4541 service@jones-mcleod.com...

  • Page 96: Florida To Maryland

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS JONES-McLEOD APPLIANCE HAWAII 854 LAKESIDE DRIVE FOOD EQMT. PARTS & MOBILE, AL 36693 SERVICE CO. (251) 666-7278 300 PUUHALE RD. 800-237-9859 HONOLULU, HI 96819 FAX: (251) 661-0223 (808) 847-4871 service@jones-mcleod.com FAX: (808) 842-1560 fepsco@hula.net...

  • Page 97: Maryland To New York

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS EMR SERVICE DIVISION MICHIGAN 106 WILLIAMSPORT CIRCLE SALISBURY, MD 21804 GCS SERVICE INC. (410) 543-8197 LIVONIA, MI 888-687-8080 (248) 426-9500 FAX: (410) 548-4038 800-772-2936 baltparts@emrco.com FAX: (248) 426-7555 EMR SERVICE DIVISION 5316 Sunnyside Ave.

  • Page 98: New York To Pennsylvania

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS B.E.S.T. INC. AUTHORIZED APPLIANCE 3003 GENESEE STREET SERVICECENTER BUFFALO, NY 14225 904 S. MARSHALL ST. (716) 893-6464 WINSTON-SALEM, NC 27403 800-338-5011 (336) 725-5396 FAX: (716) 893-6466 FAX:(336) 721-1289 bestserv@aol.com AUTHORIZED APPLIANCE DUFFY'S EQUIPMENT SVC.

  • Page 99: Rhode Island To Wisconsin

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS RHODE ISLAND WHALEY FOODSERVICE REPAIRS GCS SERVICE INC. 4740-A FRANCHISE STREET EAST PROVIDENCE, RI N. CHARLESTON, SC 29418 (401) 434-6803 (843) 760-2110 800-462-6012 FAX: (843) 760-2255 FAX: (401) 438-9400 info@whaleyfoodservice.com SUPERIOR KITCHEN SER- SOUTH DAKOTA VICE INC.

  • Page 100: Wisconsin To Wyoming/International

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS WISCONSIN TO WYOMING/INTERNATIONAL GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548...

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