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Travis Industries 564 DF GSR2 Installation Manual

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Download this manual See also: Owner's Manual
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2014, T.I.
564 DF GSR2
Fireplace
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
ANSI Z21.88-2014/CSA 2.33-2014
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
4140926
Tested and Listed by
Report # 100884869PRT-001
Fireplace
Home
www.travisproducts.com
100-01395

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Summary of Contents for Travis Industries 564 DF GSR2

  • Page 1 564 DF GSR2 Fireplace (with screen) Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 DF GSR2 fireplace. For operating and maintenance instructions, refer to the 564 DF Owner's Manual (part # 100-01396). Listing Details The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

      Grill Installation ........... 60   Approved Vent ..........26   Wiring Diagram ........... 61   Vent Installation ..........26     Index ..............62 Approved Vent Configurations ......27   Restrictor Position ..........27 © Travis Industries 4140926 100-01395...

  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4140926 100-01395...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Installation Options

    8" (203mm) Diameter Vent 33-1/4" 845mm 31-3/4" 794mm 30-1/4" 768mm 28-3/4" 730mm 18-7/8" 32-3/4" 480mm 832mm 1" 25mm 28-1/2"* 24-1/4" 724mm 616mm 36-1/4" 921mm Weight: 155 Lbs. (70.4kg) 16-3/4"* 426mm * See "Clearances" and "Framing Dimensions" for details. © Travis Industries 4140926 100-01395...

  • Page 7: Packing List

     Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 47) and install the grill or face. © Travis Industries 4140926 100-01395...

  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4140926 100-01395...

  • Page 9: Top Stand-Off Assembly

    Make sure to follow the instructions below before BEFORE installing the fireplace. Standoff AFTER Bend the standoff in the numbered sequence shown above. Remove the screw below the standoff. Replace the screw to secure the standoff. © Travis Industries 4140926 100-01395...

  • Page 10: Top Vent Or Rear Vent Configuration

    Place the Remove the 4 screws securing the screws and assembly aside. intake cover plate. Place the screws and cover plate aside. Remove and discard the insulation found below the large cover plate. © Travis Industries 4140926 100-01395...

  • Page 11: Converting The Fireplace To Top Vent (Continued)11

    Verify the gasket on the outer flue assembly is in place, then attach it to the top of the fireplace using the screws removed earlier. © Travis Industries 4140926 100-01395...

  • Page 12: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs.70 Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 4140926 100-01395...

  • Page 13: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Television (TV) Min.

  • Page 14: Using A Buildout Above Fireplace And Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Min.

  • Page 15: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV...

  • Page 16: Minimum Framing Dimensions - Rear Vent Configuration

    Center of Rear Vent Minimum 38" (965mm) 24-1/4" Fireplace Enclosure Height 616mm 32-1/2" 826mm Route the electrical line to a position to the 19-1/4" left rear of the 33-1/2" 489mm fireplace. 851mm 36-1/2" 927mm 17-1/4" 439mm © Travis Industries 4140926 100-01395...

  • Page 17: Minimum Framing Dimensions - Top Vent Configuration

    (for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 33-1/2" 851mm 36-1/2" 17-1/4" 927mm 439mm Minimum enclosure height = 38" (965mm) © Travis Industries 4140926 100-01395...

  • Page 18: Nailing Brackets

    90° Drywall (use a screwdriver if necessary). TOP VIEW 5/8" (0.625mm) Drywall Framing For installations using 5/8" (0.625mm) drywall Nailing Bracket Fireplace fold the shorter tab out 90° (use a screwdriver if Drywall necessary). © Travis Industries 4140926 100-01395...

  • Page 19: Corner Installations - Rear Vent Configuration

    Clearance Clearance 7" (178mm) Approximate (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2x6 (51mm X 152mm) Walls 4" (102mm) Section for 2x4 (51mm X 102mm) Walls 45-3/4" Min. 1163mm © Travis Industries 4140926 100-01395...

  • Page 20: Corner Installations - Top Vent Configuration

    (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 45-3/4" Min. 1163mm © Travis Industries 4140926 100-01395...

  • Page 21: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).

  • Page 22: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4140926 100-01395...

  • Page 23: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4140926...

  • Page 24: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4140926 100-01395...

  • Page 25: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4140926 100-01395...

  • Page 26: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4140926 100-01395...

  • Page 27: Approved Vent Configurations

    (see the illustration below), and replace the screws. In this example, the restrictor is set in position # 3. (closed) #6 (open - stock position) # 0 Back of Firebox © Travis Industries 4140926 100-01395...

  • Page 28: Intake Restrictor Adjustment

    See the illustration below for details on adjusting the restrictor. Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. © Travis Industries 4140926 100-01395...

  • Page 29: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4140926 100-01395...

  • Page 30: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    3 feet and replace the screws. 915mm • Intake Restrictor # 1 (stock) 14" Snorkel • Diffuser Position # 1 (stock) (REQUIRED) 0 feet • Min. 4" (102mm) Horizontal Section • Max. 24" (610mm) Horizontal Section(s) © Travis Industries 4140926 100-01395...

  • Page 31: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140926 100-01395...

  • Page 32: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140926 100-01395...

  • Page 33: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140926 100-01395...

  • Page 34: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140926 100-01395...

  • Page 35: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4140926 100-01395...

  • Page 36: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4140926 100-01395...

  • Page 37: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4140926 100-01395...

  • Page 38: Facing Overview

    Optional facing butts to edge of faceplate (tile line) Bungalow, Tree of Life 27-1/2” (699mm) 32-3/8” (822mm) Optional facing butts to edge of faceplate (tile line) Shadowbox 32-1/4” (820mm) 45-1/4” (1150mm) Face extends 1” below base of fireplace © Travis Industries 4140926 100-01395...

  • Page 39: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    FPX arched faces require the FPX Face Upgrade 27-3/4" Kit (sku 98500683) and a triangular piece of 705mm facing in these upper corners. See the instructions included with the face for further details. 7-1/2" 191mm 1” 1-5/8" 32-3/4" 1-7/8" 41mm 832mm 48mm © Travis Industries 4140926 100-01395...

  • Page 40: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1'' (25mm) Floor © Travis Industries 4140926 100-01395...

  • Page 41: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    (or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type 25mm 36-1/4" of installation - secure the fireplace to the floor with 921mm the brackets along the base of the fireplace. © Travis Industries 4140926 100-01395...

  • Page 42: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    Masonry is installed 1" maximum upper corners. (25mm) above the base of the fireplace. FRONT VIEW 2-3/4" 70mm TOP VIEW Framing 29" 737mm Nailing Bracket 61" Radius (1549mm) Fireplace Drywall Face Masonry 1" 25mm 36-1/4" 921mm © Travis Industries 4140926 100-01395...

  • Page 43: Thick Facing Installation - Side View

    Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1'' (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor © Travis Industries 4140926 100-01395...

  • Page 44: Mantel Requirements

     A non-combustible SIDE OF FIREPLACE header must be used Non-Combustible Mantel (metal stud). Non-Combustible Facing © Travis Industries 4140926 100-01395...

  • Page 45: Installation Example - Build-Out (Dog-House) With Hor. Termination

    1/2'' (13mm) Clearance to Insulation require an insulated enclosure. sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile © Travis Industries 4140926 100-01395...

  • Page 46: Installation Example - Build-In With Horizontal Termination

    Top View NOTE: 1/2'' (13mm) Clearance to Insulation sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile © Travis Industries 4140926 100-01395...

  • Page 47: Steps For Finalizing The Installation

    IFC (see owner’s manual for additional details). 5. Install the firebacks (see page 52). Install the crushed glass (see page 52). 6. Replace the glass frame. 7. Start the heater. 8. Leak test all gas joints. © Travis Industries 4140926 100-01395...

  • Page 48: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4140926 100-01395...

  • Page 49: Barrier Removal

    HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 4140926 100-01395...

  • Page 50: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4140926 100-01395...

  • Page 51: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4140926 100-01395...

  • Page 52: Fireback Installation

    Remove the four screws securing the glass tray. Lift the tray up and place it aside. NOTE: If you are converting the fireplace to LP (Propane), convert it at this time with the glass tray removed. © Travis Industries 4140926 100-01395...
  • Page 53 Hold the rear fireback at an angle and position it behind the burner against the back wall of the firebox. While holding it in place, install the side fireback as shown below. © Travis Industries 4140926 100-01395...
  • Page 54 10 Replace the glass tray and secure it with the four screws removed earlier. 11 Replace the cast burner cover, making sure the notch on the cover fits over the pilot assembly on the right side. © Travis Industries 4140926 100-01395...
  • Page 55 NOTE: The enamel firebacks may have a slight warp due to the enameling process. Make sure this edge maintains an even ¼” gap. If needed, use a piece of glass media to shim the skirt to insure correct alignment. © Travis Industries 4140926 100-01395...

  • Page 56: Crushed Glass Installation

    Install the crushed glass on the glass tray as shown below. Use 10 pounds of crushed glass (4.5 Kg). The glass should cover the glass tray and be evenly dispersed. NOTE: If converting to LP (propane), convert the appliance prior to placing the crushed glass. © Travis Industries 4140926 100-01395...

  • Page 57: Lp Conversion Instructions

    Remove the glass (see page 47). Remove the crushed glass (if installed - page 52). Remove the cast burner cover and place it aside. Remove the four screws securing the glass tray. Lift the tray up and place it aside. © Travis Industries 4140926 100-01395...
  • Page 58 1/2" Wrench Look here for the orifice identification 15/16" 24mm Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). Orifice Size #46 DMS 1.3mm © Travis Industries 4140926 100-01395...
  • Page 59 Secure using the screws included with the motor – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4140926 100-01395...

  • Page 60: Grill Installation

    You will need to lift the grill slightly to get it over the get the tab over the bushing (this prevents it allows the grill to swing bushing. Once in place the grill is held in place by the grill from accidentally falling off). forward. gravity. © Travis Industries 4140926 100-01395...

  • Page 61: Wiring Diagram

    Power In 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4140926 100-01395...

  • Page 62: Index

    Top Vent Configuration with Vertical Termination with Hor. Termination ........45 ..............34 Installation Options ..........6 Top Vent or Rear Vent Configuration ....10 Installation Overview .......... 7 Vent Requirements .......... 25 LP Conversion Instructions ......57 © Travis Industries 4140926 100-01395...

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