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DVL GS (AU) Inbuilt Owner's Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2012, T.I.
$10.00
100-01287_000
Listed by
AS 4553-2008
GMK10033
IAPMO-R&T OCEANA
Direct Vent Fireplace Insert
Masonry or Factory Built (Metal) Wood-
Burning Fireplace
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
4120309
Unit 2, 16 Lexington Drive
Bella Vista NSW
Australia 2153
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Related Manuals for Travis Industries DVL Insert
Summary of Contents for Travis Industries DVL Insert
- Page 1 DVL GS (AU) Inbuilt Owner's Manual Listed by AS 4553-2008 GMK10033 IAPMO-R&T OCEANA Direct Vent Fireplace Insert Masonry or Factory Built (Metal) Wood- Burning Fireplace Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction
Introduction Introduction We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. -
Page 3: Table Of Contents
Replacement Parts List ........38 Installation ............... 20 LP Conversion Instructions ......39 Glass Frame Removal and Installation .... 22 Firebacks ............42 Glass Frame Removal and Installation (continued) ............23 © Travis Industries 4120309 100-01287_000... - Page 4 Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4120309 100-01287_000...
- Page 5 Always follow the • If the fiber logs become instructions in this manual. damaged, replace with Travis Industries log set. • Plug the heater into a 240V • Children and adults should grounded electrical outlet. be alerted to the hazards of...
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Page 6: Features
This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4120309 100-01287_000... -
Page 7: Installation Warnings
Cove Covers Remote Control Cover Plugs for 3-Piece Surround Panels Cover Plate for Receiver (with screws) Items Packed with the Face Face with attachment hardware and cove covers Face Installation Instructions © Travis Industries 4120309 100-01287_000... -
Page 8: Additional Items Required
3. Position the heater. 4. Connect the gas line and gas vent to the appliance. 5. Install the optional surround panels and trim. Attach the on/off switch. 6. Follow the instructions under "Finalizing the Installation" on page 24. © Travis Industries 4120309 100-01287_000... -
Page 9: Top Convection Deflector
Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4120309... -
Page 10: Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: To access the rear leveling bolts, remove the burner (see page 42). Use a 1/2” socket wrench (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4120309 100-01287_000... -
Page 11: Clearances
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 37"+(940mm+) 36"(914mm) 35"(889mm) Mantel Height 34"(864mm) Above Base of Insert (n) 33"(838mm) 32"(813mm) 31"(787mm) © Travis Industries 4120309 100-01287_000... -
Page 12: Face Mounting Brackets - Arched, Artisan, Metropolitan, Victorian Lace
Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. NOTE: The brackets install into the lower pair of holes on the insert. © Travis Industries 4120309 100-01287_000... -
Page 13: Gas Line Requirements
Route the power cord out of the access hole on the right side of the appliance. Plug the power cord into a grounded 240 Volt outlet (do not remove the grounding pin). The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4120309 100-01287_000... -
Page 14: Vent Requirements
Installation (for qualified installers only) Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200331). It includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18” (458mm) by 18” (458mm). -
Page 15: Vent Restrictor
168mm (6-5/8”) to screws. 76mm (3”) & 102mm (4”) Co-Linear Adapter (Travis Part # 98900124) Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4120309 100-01287_000... -
Page 16: Vent Location
Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Masonry Fireplace Z.C. (Metal) Wood-Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4120309 100-01287_000... -
Page 17: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4120309 100-01287_000... -
Page 18: Vent Connector Removal And Installation (Continued)
Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4120309 100-01287_000... -
Page 19: Surround Panel Installation
An optional knock-out is provided if the power cord is routed behind the surround panel. COVER PLUGS FOR ON/OFF SWITCH AND RHEOSTAT Install the button plug and switch plug into the surround panel trim to conceal the mounting holes (see the illustration at right). © Travis Industries 4120309 100-01287_000... -
Page 20: 1-Piece Surround Panel
(use the lower holes). d. Replace the two screws removed in step “a”. e. Install two screws into the upper holes on the mounting brackets. NOTE: The upper screws keep the brackets from swiveling. © Travis Industries 4120309 100-01287_000... - Page 21 Installation (for qualified installers only) 2. Attach the surround panel as shown below. © Travis Industries 4120309 100-01287_000...
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Page 22: Glass Frame Removal And Installation
Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4120309 100-01287_000... -
Page 23: Glass Frame Removal And Installation (Continued)
You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4120309 100-01287_000... -
Page 24: Steps For Finalizing The Installation
(see illustration below). Synchronize the transmitter to the receiver (see page 26). Battery Holder for Control Panel Lights CONTINUOUS BLOWER ACCENT LIGHT PILOT REMOTE HIGH HIGH GREEN SMART PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. © Travis Industries 4120309 100-01287_000... -
Page 25: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 12. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4120309 100-01287_000... -
Page 26: Before You Begin
Press the “ON” button on the transmitter (receiver will beep 4 times). "Beep" "Beep" "Beep" "Beep" "Beep" "Beep" “Beep” ==== Figure 1 NOTE: If power is cut off to the receiver for an extended period of time, you may need to re-synchronize the remote. © Travis Industries 4120309 100-01287_000... -
Page 27: Starting The Heater For The First Time
Replace it for easy reference. Swing the access door and control cover down to access the controls on the insert. CONTINUOUS BLOWER ACCENT LIGHT REMOTE PILOT HIGH HIGH GREEN SMART PILOT © Travis Industries 4120309 100-01287_000... -
Page 28: Direct Operation
If you wish to adjust the mode settings use the transmitter mode button to adjust the settings (see “Mode Controls” on page 32). The thermostat and burner on/off operating functions will not work on the transmitter. © Travis Industries 4120309 100-01287_000... -
Page 29: Accent Light
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4120309... -
Page 30: Remote Operation
When you change thermostat target settings the fireplace will not beep. NOTE: When the receiver batteries start to get low, the receiver will beep intermittently. When the batteries are nearly depleted, the receiver will no longer beep. See “Receiver Batteries” on page 33). © Travis Industries 4120309 100-01287_000... -
Page 31: Manual On-Off / Smart Thermostat / Standard Thermostat
Figure 7 NOTE: if the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. © Travis Industries 4120309 100-01287_000... -
Page 32: Mode Controls (Flame, Comfort Control)
(2 settings). icon will appear darkened. Figure 10 Display Fahrenheit or Celsius With the system in the “OFF” position, press both the MODE and THERMOSTAT buttons simultaneously to toggle between Fahrenheit (F) and Celsius (C). © Travis Industries 4120309 100-01287_000... -
Page 33: Low Battery Indicator
Figure 12 Power Outages The remote will work if household current (AC power) is disconnected. The batteries inside the receiver will continue to power the heater but the accent light and blower will not operate. © Travis Industries 4120309 100-01287_000... -
Page 34: Normal Operating Sounds
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4120309 100-01287_000... -
Page 35: Maintaining Your Heater's Appearance
Install the three included AAA batteries into the remote (see illustration below). Battery Holder for Control Panel Lights CONTINUOUS BLOWER ACCENT LIGHT PILOT REMOTE HIGH HIGH GREEN SMART PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. © Travis Industries 4120309 100-01287_000... -
Page 36: Accent Light Replacement
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. 8. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4120309 100-01287_000... -
Page 37: Troubleshooting Table
See "Adjusting the Flame Height" Short (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4120309 100-01287_000... -
Page 38: Wiring Diagram
Blower(s) Rheostat Replacement Parts List Caution: Use only Travis Industries replacement parts, available from your dealer. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or authorised service person. -
Page 39: Lp Conversion Instructions
Use a 1/2" open end wrench to unscrew the two orifices. Look here for the orifice identification Screw each LP orifice in so the orifice protrudes 15/16" (24mm) Front (indicating full insertion). Rear 15/16" 24mm © Travis Industries 4120309 100-01287_000... - Page 40 (do not over-tighten). Natural Gas Orifice = .020N (3way) .020N .018N (2way) .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench 6. Replace the firebox components. Install the logs and embers. Replace the glass. © Travis Industries 4120309 100-01287_000...
- Page 41 – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Re-attach the wiring. 8. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4120309 100-01287_000...
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Page 42: Firebacks
Remove this clip attached to the firebox ceiling (both sides). Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides). © Travis Industries 4120309 100-01287_000... - Page 43 Optional Equipment (for qualified installers only) © Travis Industries 4120309 100-01287_000...
- Page 44 Vent Requirements ............14 Location of Controls ............. 27 Vent Restrictor ............. 15 LP Conversion Instructions .......... 39 Warnings ..............4 Maintaining Your Heater's Appearance ......35 Window (Glass) Removal and Installation ....22 Wiring Diagram ............38 © Travis Industries 4120309 100-01287_000...