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Vivax ACP-09CH25GEH Service Manual
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Service
manual
ACP-09CH25GEH
ACP-12CH35GEH
ACP-18CH50GEH
RoHS

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Summary of Contents for Vivax ACP-09CH25GEH

  • Page 1 Service manual ACP-09CH25GEH ACP-12CH35GEH ACP-18CH50GEH RoHS...
  • Page 3 Technical specifications Technical specifications Model ACP-09CH25GEH ACP-12CH35GEH Function COOLING HEATING COOLING HEATING Rated Voltage 220-240V 220-240V Rated Frequency 50Hz 50Hz 2650W 2850W 3500W 4000W Total Capacity (W/Btu/h) 9050Btu/h 9730Btu/h 12000Btu/h 13700Btu/h Power Input (W) 1080 1105 Rated Input (W) 1110...
  • Page 4 Model of Outdoor Unit ACP-09CH25GEH/O ACP-12CH35GEH/O Compressor Manufacturer/trademark HIGHLY GREE Compressor Model ASG102CV-B7AT QXA-133uB030 Compressor Type Rotory Rotory L.R.A. (A) Compressor RLA(A) 4.05 Compressor Power Input(W) 1160 Overload Protector KA-172-LYGN914 B250-150-141E Throttling Method Capillary Capillary Starting Method Capacitor Capacitor Working Temp Range ( )
  • Page 5 Model ACP-18CH50GEH GWHN24DCNK3A1A Function COOLING HEATING COOLING HEATING Rated Voltage 220-240V~ 220-240V~ Rated Frequency 50Hz 50Hz Total Capacity (Btu/h) 18000 19500 22000 23200 Power Input (W) 1640 1670 2120 2120 Rated Input (W) 2500 2550 3000 3000 Rated Current (A) 10.9 11.1 Air Flow Volume (m3/h) (H/M/L)**...
  • Page 6 Model of Outdoor Unit ACP-18CH50GEH/O GWHN24DCNK3A1A/O Compressor Manufacturer/trademark Shanghai Hitachi Electrical Appliances Co,Ltd./Highly Compressor Model ASH210SV-C8LU ASH264SV-C8LU Compressor Type rotary compressor rotary compressor L.R.A. (A) Compressor RLA(A) 10.3 Compressor Power Input(W) 1725 2215 Overload Protector Built in Built in Throttling Method Capillary Capillary Starting Method...
  • Page 7 GWHN18(09X2)DANK3A1A GWHN21(09+12)DBNK3A1A GWHN24(12X2)DBNK3A1A Model COOLING HEATING COOLING HEATING COOLING HEATING Function Rated Voltage 220-240V 220-240V 220-240V~ Rated Frequency 50Hz 50Hz 50HZ Total Capacity (W/Btu/h) 2650 2850 2650/3500 2800/3800 3500X2 3600X2 Power Input (W) 1750 1860 2040 2020 2320 2200 Rated Input (W) 2460 2460 3120...
  • Page 8 GWHN18(09X2)DANK3 GWHN21(09+12)DBNK GWHN24(12X2)DBNK3 Model of Outdoor Unit A1A/O 3A1A/O A1A/O Compressor Manufacturer/trademark LANDA MITSUBISHI MITSUBISHI Compressor Model QXA-B109uB030 KN104VGMMC RN135VHEMC Compressor Type rotory rotory ROTARY L.R.A. (A) 19/27 Compressor RLA(A) 4.08/5.6 Compressor Power Input(W) 900/1230 1130 Overload Protector B165-150-241H Throttling Method Capillary Capillary Capillary...
  • Page 9 Part name Part name Air in Manual switch Front Panel LED displayer Indoor unit Wrapping Tape Filter Guide louver Wall Pipe Air out Wireless remote control LED displayer Remote control window Heat Cooling Set Temp Outdoor unit Air in Drainage hose Air out...
  • Page 10 Air in Manual switch Front Panel LED displayer Indoor unit Air out Filter Guide louver Wrapping Tape Wall Pipe LED displayer Heat Cooling Wireless remote control Remote control window Set Temp Outdoor unit Air in Air out Drainage hose Connection pipe...
  • Page 11 Outline and installation dimension Outline and installation dimensions of indoor unit Air inlet Tube exit Wall-Mounting Plate: Rear View 18/24 Ceiling Left Right Wall-Mounting Plate Model W( ) H( ) D( ) ACP-09CH25GEH/I GWHN18(09)DANK3A1A/I GWHN21(09)DANK3A1A/I ACP-12CH35GEH/I GWHN24(12)DBNK3A1A/I GWHN21(12)DBNK3A1A/I ACP-18CH50GEH/I GWHN24DCNK3A1A/I 1020...
  • Page 12 Outline and installation dimensions of outdoor unit ACP-09CH25GEH/O, ACP-12CH35GEH/O Unit:mm Bolt Wrench...
  • Page 13 ACP-18CH50GEH/O Unit:mm Bolt Wrench...
  • Page 14 GWHN24DCNK3A1A/O...
  • Page 15 GWHN18(09X2)DANK3A1A/O, GWHN21(09+12)DBNK3A1A/O,GWHN24(12X2)DBNK3A1A/O 1018 Unit:mm Bolt Wrench...
  • Page 16 5 5 5 5 5 Electrical circuit diagram Electrical circuit diagram ACP-09CH25GEH ACP-12CH35GEH ACP-18CH50GEH...
  • Page 18 These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
  • Page 19 6 6 6 6 6 Manual of functions of remote controller and operation method Manual 1 of functions of remote controller(for 9K,12K) 6.1.1 Temperature parameter The room setting temperature(Tpreset) The room ambient temperature (Tamb) 6.1.2 Basic Functions Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least. For the first energization, the compressor will be started without 3-minute lag.
  • Page 20 Green Series Cooling preset preset Stop 6 min 6 min 4 min. 4 min. Compressor Outdoor fan Indoor fan low speed Stop 6.1.2.2.3 Protection Antifreeze Protection Upon meeting the cooling condition, if it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped,and the indoor fan will run at low speed.
  • Page 21 Green Series 3.Other controls 1. Memory function Memory contents: Mode, up and down swing, Light, Setting temp., Setting fan speed, Ordinary setting Fahrenheit/Centigrade, after powered off, and powered on, it will run at the memory contents. If no timer setting function in last remote control order, the system will memorize the last remote control order, the system will memorize the last remote control order and work with last remote control setting.
  • Page 22 (6) Turbo function The turbo function is available in Cool and Heat modes. (7) Dry function Dry function is available in Cool and Dehumidifying modes. (8) Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds. (9) Up and down swing control After powered on, the lower swing motor will firstly rotate the guide louver to position 0, close up the air outlet vent;...
  • Page 24 Green Series...
  • Page 26 When the unit is turned on, after powered on, the nixie tube will display the setting temp.(setting range is 16-30 When the preset temperature display signal has been received, the nixie tube will display the preset temperature; If the display ambient temperature signal has been received, the nixie tube will display the current indoor ambient temperature, if to set up others by remote controller that the display will maintain its status.
  • Page 27 7 7 7 7 7 Dissassembly Procedures Dissassembly Procedures (09) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, filter Front Panel Push the rotating shaft of front panel outwardly to push out it from the groove, screw off one screw on the display guard board, then take down the displayer connection wire, can take down the front panel.
  • Page 28 Operating Procedures / Photos 4. Disassemble the electric cover Screw off the screw, then press the clasps in by Screw till they loose, then lift up wards the electric cover. Electric cover Connector 5. Disassemble the electric box Loosen the grounding wire of the evaporator, re- Tube Sensor move the temperature sensor for the pipe, put out the connection lines of the display, the step...
  • Page 29 Operating Procedures / Photos 6. Disassembling the evaporator Screw Screw off one screw which fix the connection pipe clamp. Take off the connection pipe clamp. CAUTION: When repair, Carefully take out the evaporator and pay attention to protect the connecting pipe. Screws 7.
  • Page 30 (12) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, filter Open the front panel, push the filter upwards to unloose the clasp, and then pull out the two filters. Screws Front Panel Screw off one screw on the displayer box, take down the guard board then disconnect the displayer connection wire, can take down the front panel.
  • Page 31 Operating Procedures / Photos 4. Disassemble the electric cover Press the clasps in by till they loose, then lift up wards the electric cover. Electric cover 5. Disassemble the electric box Temp Sensor Support Screw off the grounding wire of the evaporator, Grounding wire Tube Sensor remove the tube sensor and temp sensor support,...
  • Page 32 Operating Procedures / Photos 6. Disassembling the evaporator Screw off 4 screws fixing the left and right side of the evaporator, then elevate left side the evapora- tor to remove it backward. CAUTION: When repair, Carefully take out the evaporator and pay attention to protect the connecting pipe.
  • Page 33 (18/24) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, Filter, Electric Front Panel box cover Open the front panel, push the filter upwards to unloose the clasp, and then pull out the two filters. Screw off the screws fixing the electric box cover remove the cover out.
  • Page 34 Operating Procedures / Photos 4. Disassemble the electric box cover Screw off the screws fixing the electric box cover and then open the cover, next unscrew the screws fixing the toggle switch on the cover, at last re- move the cover out. Electric box cover 5.
  • Page 35 Operating Procedures / Photos 6. Disassembling the evaporator Screw Screw off one screw which fix the connection baord clamp. Take down the connection board clamp. Screw off 5 screws fixing the left and right side of the evaporator, then elevate left side the evapora- tor to remove it backward.
  • Page 36 (09/12) Disassembly Procedures for Outdoor Unit Operating Procedures / Photos 1. Disassemble Big Handle Unscrew the screw fixing the big handle,and then remove it downwards to take it out. Big Handle Screw 2. Disassemble Top Cover Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover.
  • Page 37 Operating Procedures / Photos 4. Disassemble Front Panel Unscrew the 5 screws fixing the panel and dextrorotate the front panel to pull it out from groove. Screws 5. Disassemble Right Side Plate Unscrew the 2 screws fixing electric box ,and then unscrew the 5 screws fixing the right side plate to remove it.
  • Page 38 Operating Procedures / Photos 7. Disassemble Axial Flow Fan Loosen the fastening nut fixing the axial flow fan Axial Flow Fan with a spanner, and then take out the nut, spring gasket and flap gasket in turn. 8. Disassemble Motor and Motor Support Unscrew the 4 screws fixing the motor to take out the motor,and then unscrew the 2 screws fixing the motor support to take it out.
  • Page 39 Operating Procedures / Photos 10. Disassemble Capillary Respectively unsolder the weld spots of main capillary and auxiliary capillary to take off the capillary. Capillary 11. Disassemble Gas and Liquid Valves Unscrew the two bolts fixing gas valve and liquid valve.Unsolder weld spots between gas valve and and air-return pipe to remove the gas valve.
  • Page 40 (18) Disassembly Procedures for Outdoor Unit Operating Procedures / Photos 1. Disassemble Handle and Top Cover Top Cover Unscrew the screw fixing the handle, then push it downwards to take it out. Unscrew the screws fixing the top cover, and then lift Screws the top cover to remove it.
  • Page 41 Operating Procedures / Photos 4. Disassemble Front plate Unscrew the screws fixing the cabinet to remove Front side plate 5. Disassembel Right side plate Unscrew the 9 screws of the right side plate, then take down the right side plate. Right side plate 5.
  • Page 42 Operating Procedures / Photos 7. Disassemble Gas and Liquid Valves Unsolder the pipeline connecting with valves ( to prevent soldering gun from burning out the chassis).Unscrew 2 bolts fixing gas valve ,and then unsolder the weld spot between pipeline and gas valve to remove gas valve.
  • Page 43 Operating Procedures / Photos 10. Disassemble Four-way Valve Only for cooling and heating unit Unscrew the fixing nut of the four-way valve coil Weld spots and remove the coil. Wrap the four-way valve with wet cotton and unsolder the 4 weld spots con- necting the four-way valve to take it out.
  • Page 44 (24) Disassembly Procedures for Outdoor Unit Operating Procedures / Photos Top Cover 1. Disassemble Top Cover and Front Side Plate Unscrew the screws fixing the top cover, and then lift the top cover to remove it. Screws Unscrew the 3 screws fixing the front side plate to remove it.
  • Page 45 Operating Procedures / Photos 4. Disassemble Electric Box Sub-assy Unscrew the 2 screws fixing electric box to pull out the connection line between fan motor, Electric box compressor,four-way valve, and then lift the elec- tric box to take it out. Screws 5.
  • Page 46 Operating Procedures / Photos 7. Disassemble Axial Flow Fan Unscrew the nut fixing the fan with a spanner to take out the fan. Axial Flow 8. Disassemble Outdoor Motor Unscrew the screws fixing the motor support, and then lift it upwards to remove it. Unscrew the screws fixing the motor and pull out the connec- Motor tion line between it and electric box to remove it.
  • Page 47 Operating Procedures / Photos 10. Disassemble Capillary Unsolder the weld spots of capillary,valve and outlet tube of condenser to remove the capillary. Prevent welding slag from blocking the capillary. Capillary 11. Disassemble Compressor U n s o l d e r t h e p i p e l i n e c o n n e c t i n g t h e compressor, and then unscrew the 3 foot-nuts fixing conpressor to remove it.
  • Page 48 (09x2/09+12) Disassembly Procedures for Outdoor Unit Operating Procedures / Photos 1. Disassemble Front Side Plate UnScrew the screw fixed the front side plate,slide it down, disassemble the front side plate. Screws Front side plate 2. Disassemble Top Cover Unscrew the screws fixing the top cover, then lift the top cover to remove it.
  • Page 49 Operating Procedures / Photos 4. Disassemble Cabinet Unscrew the screws fixing the cabinet to remove Screws 5. Disassemble Electric Box Sub-assy Unscrew the 2 screws fixing electric box to pull out the connection line between Compressor, fan motor and electric box ,and then lift the electric box to take it out.
  • Page 50 Operating Procedures / Photos 7. Disassemble Axial Flow Fan Unscrew the nut fixing the fan with a spanner to take out the fan . Axial Flow Fan 8. Disassemble Outdoor Motor Unscrew the 4 screws fixing the motor to take out the motor, and then unscrew the 2 screws fixing the motor support to take it out.
  • Page 51 Operating Procedures / Photos 10. Disassemble Capillary Unsolder 2pcs capillary assy and 4pcs soldered pointwhich connected liquid valve and condenser outlet pipe,take off the capillary sub-assy. Capillary 11. Disassemble Gas and Liquid Valves Unscrew 4pcs bolts fixing gas valve and liquid valve.Unsolder weld spots between gas valve and air-return pipe to remove the gas valve.
  • Page 52 Explosive view and spare parts list Explosive view and spare parts list Exploded View of Components and Parts of Indoor unit...
  • Page 53 Part Code Description ACP-09CH25GEH/I GWHN18(09)DANK3A1A/I GWHN21(09)DANK3A1A/I Wall-Mounting Frame 01252220 01252220 01252220 Rear Case 222020484 222020484 222020484 Evaporator Pipe Cover 06122001 06122001 06122001 Drainage Pipe 05230014 05230014 05230014 Pipe Clamp 24242004 24242004 24242004 Cross Flow Fan 10352001 10352001 10352001 Fan Bearing...
  • Page 54 Exploded View of Components and Parts of Indoor unit...
  • Page 55 Part Code Description ACP-12CH35GEH/I GWHN21(12)DBNK3A1A/I GWHN24(12)DBNK3A1A/I Wall-Mounting Frame 0125221701 0125221701 0125221701 Rear Case 22202451 22202451 22202451 Drainage Pipe 05230014 05230014 05230014 Cross Flow Fan 10352012 10352012 10352012 Fan Bearing 76512210 Ring of Bearing 76512206 76512206 76512206 Water Tray Foam Water Tray 2018210401 2018210401 2018210401...
  • Page 56 (18/24) Exploded View of Components and Parts of Indoor unit...
  • Page 57 Part Code Description ACP-18CH50GEH/I GWHN24DCNK3A1A/I Wall-Mounting Frame 01252004 01252004 Rear Case 22202329 22202329 Fan Bearing 76512203 76512203 Screw Cover 24252015 24252015 Swing Louver 10512429 10512429 Swing Link 1 10582057 10582057 Swing Link 2 10582058 10582058 Water Tray 20182057 20182057 Guide Louver up 10512085 10512085 Guide Louver down...
  • Page 58 (09) Exploded View of Components and Parts of outdoor unit...
  • Page 59 Part Code Description ACP-09CH25GEH/O Front Grill 22413431 Axial Flow Fan 10333004 Front Plate 01533012 Metal Base 01203622P 4-way rever -sing valve component 03023792 4-way valve 430004022 4-way valve coil 43000400 Capillary Assy 0310349701 Compressor ASG102CV-B7AT 00120136 Handle 26233433 Valve 07100005...
  • Page 60 (12) Exploded View of Components and Parts of outdoor unit...
  • Page 61 Part Code Description ACP-12CH35GEH/O Front Grill 22413431 Nut M6 70310131 Axial Flow Fan 10333004 Front Plate 01533012 Metal Base 012032292 4-way Valve 430004032 4-way Valve Coil 43000400 Compressor QXA-133uB030 00120223 Overload Protector built in Compressor Gasket Nut with Washer M8 70310011 Valve Support 01713041...
  • Page 62 (18) Exploded View of Components and Parts of outdoor unit...
  • Page 63 Part Code Description ACP-18CH50GEH/O Handle 26235401 Axial Flow Fan 10333426 Motor LW68B 15013070 Motor Support 1703059 Condenser Assy 1113033 Condenser Clamp 1175202 Top Cover 1255001 Rear grill 14730371 Electrical Box 1403835 Capacitor CBB61 2.5μF 33010010 Capacitor Clamp 2141375 Capacitor C4 CBB65 60μF 33000039 Terminal Board 2-8 42011103...
  • Page 64 (24) Exploded View of Components and Parts of outdoor unit...
  • Page 65 Part Code Description GWHN24DCNK3A1A/O Front Grill 22414102 Front Plate 1433017 Axial Flow Fan 10338731 Motor LW68B 15015421 Motor Support 1703027 Condenser Assy 1113034 Top Cover 1255262 Rear Grill 1473028 Electric Box Cover 1413047 Electric Plate 1403248 Capacitor CBB65 50uF/450V 33000001 Capacitor CBB61 4uF/450V 33010010 Terminal Board A...
  • Page 66 (09X2) Exploded View of Components and Parts of outdoor unit...
  • Page 67 Part Code Description GWHN18(09X2)DANK3A1A/O Self-tapping Screw 70140376 Front Grill 22414102 Front Plate 01433017P Axial Flow Fan 10338731 Motor LW68A 15015421 Motor Support 01703027 Condenser Assy 01133490 Top Cover 01255262 Rear Grill 01473028 Defrosting PCB 82AHS 30038001 Capacitor CBB61 3.5uF/450V 33010010 Capacitor CBB65 30uF/450V(440V) 33000018 Electric Box...
  • Page 68 (09+12) Exploded View of Components and Parts of outdoor unit...
  • Page 69 Part Code Description GWHN21(09+12)DBNK3A1A/O Self-tapping Screw 70140376 Front Grill 22414102 Front Plate 01433017P Axial Flow Fan 10338731 Motor LW68A 15015421 Motor Support 01703027 Condenser Assy 01133111 Top Cover 01255262 Rear Grill 01473028 Defrosting PCB 82AHS 30038001 Capacitor CBB61 3.5uF/450V 33010010 Capacitor CBB65 25uF/450V(440V) 33000017 Capacitor CBB65 30uF/450V(440V)
  • Page 70 (12X2) Exploded View of Components and Parts of outdoor unit...
  • Page 71 Part Code Description GWHN24(12X2)DBNK3A1A/O Self-tapping Screw 70140393 Front Grill 22414102 Front Plate 01433017P Axial Flow Fan 10338731 Motor LW68A 15015421 Motor Support 01705204 Condenser Assy 01113019 Top Cover 01255262 Rear Grill 01473028 Defrosting PCB 82AHS 30038001 Capacitor (3.5uF/450VAC) 33010010 Electric Box 01413003 Capacitor (30uF/450VAC) 33000018...
  • Page 72 Green Series 9 9 9 9 9 Failure and analysis Note: When replacing thecontroller, make sure insert the wire jumper into the new controller, otherwise, the running indicator off 3s, blink 15 times, (the dual eight will display C5) but cannot turn on the unit. The breaker trips at once when it Measure insulation resistance to ground to see if there is any leakage.
  • Page 73 Improper set of temperature Adjust set temperature If cooling (heating) load is Check the forecasted load of cooling (heating) proper heck and fill the leakage, then The refrigerant has leakage or is vacuumize it and supplement the re- insufficient frigerant as required Leakage between the high pres- Replace the compressor sure and the low pressure in-...
  • Page 74 Green Series The indoor fan motor is burned or breaks Replace the fan motor or the defective part. or has the heat protector malfunction. The built-in heat protector of the motor Replace the fan motor breaks frequently because the motor is abnormal.
  • Page 75 Drainage pipe blocked or broken Change drainage pipe Water leakage Wrap of refrigerant pipe joint is not close Re-wrap and make it tight. enough. Fan of indoor unit contacts other parts. Adjust fan location. Foreign object in indoor unit Take out the foreign object. Adjust support washer of compressor, and Compressor shakes too much.

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Acp-18ch50gehAcp-12ch35geh