Commissioning - Raypak B0507 Owner's Manual And Installation Instructions

COMMISSIONING MUST ONLY BE UNDERTAKEN BY A PROPERLY QUALIFIED AND IN MOST CASES
APPROPRIATELY LICENSED PERSON WHO IS FAMILIAR WITH THE COMMISSIONING REQUIREMENTS OF
AS 3814. ALL REGULATORY AUTHORITIES REQUIRE THE APPLIANCE AND ITS INSTALLATION TO BE
INSPECTED AND CERTIFIED.
Warning: Ceramic fire tile refractories are used in Raypak water heaters. Refractories must be treated with
care because they can be harmful by inhalation and irritating to the skin, eyes and respiratory system.
Refer to "Safety Precautions" on page
PRE-COMMISSIONING CHECK LIST
1.
Conduct a visual inspection of the water heater and equipment for damage and report as necessary.
2.
Ensure the water heater is suitable for the type of gas available.
3.
Ensure the correct power supply is available and the water heater and circulation pump are correctly wired
"Connections - Electrical"
(refer to
4.
Ensure the pump is installed in the correct orientation, the flow direction is correct and, for three phase pumps,
the phase rotation is correct.
5.
Ensure the position of the water heater complies with the installation requirements of this manual,
AS/NZS 5601 or AS/NZS 5601.1 and local authority requirements.
6.
Ensure the ventilation to the plant room complies with the requirements of AS/NZS 5601 or AS/NZS 5601.1
and local authority regulations. Mechanical ventilation, if provided, must be interlocked with the water heater as
required by AS/NZS 5601 or AS/NZS 5601.1.
7.
Ensure the flue complies with the installation requirements of this manual, AS/NZS 5601 or AS/NZS 561.1 and
local authority requirement. A power flue, if provided, must be interlocked with the water heater as required by
AS/NZS 5601 or AS/NZS 5601.1.
Ensure adequate clearance has been left for servicing the water heater (refer to
8.
9.
Ensure flammable or combustible materials are not stored near the water heater. Flammable liquids such as
petrol, newspapers and similar articles must be kept well away from the water heater and the flue system.
10.
Ensure swimming pool chemicals, household cleaners, etc., are not stored near the water heater.
11.
Ensure nothing is placed on top of the water heater or in contact with the flue system. Ensure the flue terminal
is not obstructed in any way at any time.
12.
Ensure the combustion air openings are not obstructed.
13.
Ensure the system is filled with water and any air has been expelled.
14.
Purge all air from gas supply piping.
15.
Test ALL gas connections for leaks using soapy water. DO NOT USE A NAKED FLAME.
WHAT TO DO IF YOU SMELL GAS?

DO NOT TRY TO LIGHT ANY GAS APPLIANCE.

DO NOT TOUCH OR OPERATE ANY ELECTRICAL SWITCH.

TURN OFF THE GAS SUPPLY AT THE GAS METER OR ISOLATION VALVE.

DO NOT USE A MOBILE PHONE IN THE VICINITY. VACATE THE AREA AND CALL YOUR GAS
SUPPLIER OR QUALIFIED GASFITTER.

COMMISSIONING

35 for the precautions to be taken when the water heater is first operated.
on page 24).
36
"Clearances"
on page 12).