Schematic - Field Control / Idle Pc Board (G4793-1 - Lincoln Electric OUTBACK SVM204-A Service Manual

Lincoln electric welder user manual
Table of Contents

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G-4

SchEmaTic - FiElD cONTrOl / iDlE pc BOarD (G4793-1)

J1
6
+ DIODES
- DIODES
J1
12
J3
3
J3
10
J3
4
J3
7
J3
9
J3
8
260
TOROID
261
77
76
75
J3
1
NC
J3
2
NC
J2
2
NC
J1
1
NC
J1
4
NC
J1
7
NC
COM
J1
10
NC
5E
GND
C16
0.022uF
50V
C1
5.1K
TP1
0.05uF
5W
130V
600V
38J
+10V
+10V
SNUBBER
10K
22.1K
7
R2
1
X1
6
5
2901N
22
1
CR1
100K
CR1
12VDC
3
4
C18
C17
2
0.1uF
0.022uF
50V
50V
100K
CASE
+10V
COM
10K
D1
D3
14A
14A
9
200V
200V
14
X1
8
2901N
+10V
C2
C3
330uF
330uF
100V
100V
162K
5
2901N
CASE
2
X1
4
D17
0.2A
D16
30V
R10
0.2A
C15
162
D9
30V
CLUSTER 2
1.8uF
C6
1A
20V
0.1uF
30V
DZ2
J2
50V
3
12V
1W
COM
DZ1
COM
C5
J2
12V
4
0.1uF
1W
1A
50V
30V
R9
162
D8
+10V
10K
5
J3
7
C37
6
R28
R68
X5
47pF
C36
6
47.5
475
100V
0.022uF
224N
C19
50V
0.1uF
R69
50V
7.5K
COM
475
TP-D
J1
12
8
R44
100K
C21
C20
14
5
X5
R45
0.1uF
0.1uF
13
1K
50V
50V
224N
X7
C24
C13
100K
6
0.1uF
820pF
10
50V
COM
50V
10
J3
8
C23
5
R30
R48
X5
47pF
9
47.5
475
C22
100V
224N
0.022uF
50V
R47
475
2.67K
COM
3
1
X5
2
224N
CLUSTER 1
TP-B
J1
2
D2
3A
600V
COM
CASE
+10V
3
4
16
4
Vdd
C35
C28
C39
C42
X1
X5
X6
0.022uF
0.022uF
X4
0.022uF
0.022uF
50V
50V
50V
50V
2901N
224N
4536B
224N
Vss
12
11
8
11
COM
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
ElEcTrical DiaGramS
R65
13.7K
R64
+10V
33.2K
C34
0.047uF
250V
1
SET
2
RESET
3
IN1
X4
15
MONO_IN
14
4
OSC_INH
OUT1
6
5
8-BYPASS
OUT2
9
13
A
DECODE
R38
10
10K
B
4536B
11
C
12
D
7
CLOCK_INH
+10V
COM
8.25K
12
14
10
X6
13
8
224N
D18
X6
0.2A
C25
9
30V
224N
3.32K
0.1uF
50V
COM
+10V
+10V
+10V
4.75K
8.25K
3
1
5
X6
C38
10
2
7
0.1uF
D22
10K
224N
C40
X6
50V
0.2A
6
0.1uF
224N
30V
6.19K
50V
COM
1M
COM
D19
0.2A
C29
30V
100uF
16V
COM
10
CURRENT AMP
8
X7
7
9
R55
33074A
4.32K
33074A
22.1K
R56
10K
8
R58
VREF
100K
4
RT/CT
2
VFB
X3
C26
1
R62
COMP
0.1uF
3
2843A
50V
10K
CS
C33
C32
100pF
51.1K
15K
0.0047uF
50V
100V
R59
C31
0.0027uF
0.0047uF
50V
COM
+12V
DZ7
18V
D10
1W
R33
R34
1A
3.32K
3.32K
400V
+10V
TP-C
Q2
3A
R15
100V
R16
4
20
22
5W
DZ6
R18
X7
8.2V
3.01K
750
C14
5W
0.1uF
33074A
1
50V
C11
C12
X2
8
11
220uF
220uF
431I
25V
25V
DZ8
6
8.2V
1K
5W
COM
+10V
D12
24.3K
1A
400V
133K
Q1
18A
200V
DZ4
R23
15V
475
1W
11
C9
R17
0.047uF
13
250V
X1
26.7K
10
2901N
D14
1A/FR
400V
OVERCURRENT
C10
PROTECTION
1.3K
0.51
22uF
5W
63V
COM
+12V
D20
0.2A
30V
100K
TP2
50V
15J
COM
COM
332
10
5W
D23
0.2A
332
30V
10
5W
100K
D4
332
3A/FR
600V
COM
TP-A
D13
1A
400V
700
700
R20
R19
5W
5W
D11
1A
400V
C7
DZ3
10K
82uF
17V
35V
5W
D5
+10V
14A
200V
Q7
195mA
7
60V
VCC
COM
6
OUT
5
GND
Q4
C27
10K
0.5A
0.1uF
40V
Q3
249
50V
56A
R36
200V
COM
195mA
60V
Q6
Q5
DZ5
D15
.5A
C30
18V
0.2A
40V
0.1
30V
1W
5W
50V
OVERCURRENT
PROTECTION
R57
COM
2K
12
R54
3
14
200
R77
R52
X7
1
13
10
D21
475
X7
33074A
1A/FR
2
400V
33074A
R78
2K
C41
C43
0.022uF
0.1uF
221
50V
50V
COM
CLUSTER INFORMATION
ASSEMBLY No.
CLUSTER No.
PROPRIETARY & CONFIDENTIAL:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES, OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
L13696-1
1
SINCE COMPONENTS OR CIRCUITRY ON A
DESIGN INFORMATION
PRINTED CIRCUIT BOARD MAY CHANGE
DEVELOPMENT
1 & 2
WITHOUT AFFECTING THE INTERCHANGE-
9-16-2009
DRAWN BY:
APM
ABILITY OF A COMPLETE BOARD, THIS
DIAGRAM MAY NOT SHOW THE EXACT
ENGINEER:
APM
REFERENCE:
COMPONENTS OR CIRCUITRY OF CONTROLS
APPROVED:
DRS
---------
HAVING A COMMON CODE NUMBER.
G-4
J2
TO IDLE
1
SOLENOID
#215
J1
3
TO IDLE
SOLENOID
R7
#224
J1
9
+12 BATTERY
From
0.125
RUN SWITCH
FLASH
C4
160V
J1
#200B
B2
11
0.0018F
7
+FIELD
2
1
4
D7
GBPC3504W
3
B1
9
B3
219
2
J1
5
-FIELD
1
4
D6
GBPC3504W
3
B4
GENERAL INFORMATION
LAST NO. USED
R-
78
Q- 7
TP- 2
ELECTRICAL SYMBOLS PER E1537
C-
43
X- 7
B- 4
CAPACITORS =
MFD
(
.022/50V
UNLESS OTHERWISE SPECIFIED)
LABELS
D-
23
DZ- 7
CR- 1
RESISTORS = Ohms (
1/4W
UNLESS OTHERWISE SPECIFIED)
DIODES =
1A,400V
(UNLESS OTHERWISE SPECIFIED)
SUPPLY VOLTAGE NET
POWER SUPPLY SOURCE POINT
COMMON CONNECTION
FRAME CONNECTION
EARTH GROUND CONNECTION
EQUIPMENT TYPE:
OUTBACK 185
PAGE
01
OF
01
SUBJECT:
DOCUMENT
DOCUMENT
SCHEMATIC, FIELD/IDLE CONTROL PCB
NUMBER:
REVISION:
MATERIAL
APPROVAL
PROJECT
G
4793-1G0
A
NA
4-24-2009
5026038
DISPOSITION:
DATE:
NUMBER:
OUTBacK® 185

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