Schematic - Complete Machine Code 11516 (G6205 - Lincoln Electric OUTBACK SVM204-A Service Manual

G-3

SchEmaTic - cOmplETE machiNE cODE 11516 (G6205)

G6205
ENGINEERING CONTROLLED
MANUFACTURER:
OIL
LEVEL
MODULE
topleft engine
Kohlers' part
B
BLUE
BLACK
BLACK
OIL
LEVEL
SENSOR
(CLOSED W HEN
OIL LEVEL
IS TOO LOW)
Air filte r left front, intake
is on backside of filter asbly.
All engine components are
inside the engine housing.
Engine parts are from Kohler
Engine muffler is located in the middle RIGHT side area.
Engine oil fill / check / drain LEFT or RIGHTsides low on engine.
The black oil cover is fill, the gray one has a dip stick on it
Bolt in casting is drain plug. Spark plugs are resistor type
Battery or Pull start. Pull is done from the left rear side engine
Engine is a Kohler CS12.75 aluminum block
w/ case iron sleeve. 12.75HP @3600RPM. Air Cooler
1 cylinder. Manual choke (Front on left name plate)
Fuel consumption charts in IM manual
ElEcTrical DiaGramS
RELEASED A.02 FROM X.
CHANGE DETAIL:
No
GND-J
insulated inline
connectors
top engine area
near LED
BW BW
LOW OIL
(RED)
Y Y
name plate area
Kohlers' part
inside control
box bottom left
BR BR
212
1
GND-I
2
210B 210A
3
208 board power 208A
4
213B 213A
5
215A 215
IDLE 6
magneto type SOLENOID
15 ohms 12 volt dc RW There is an extra fuse
top left rear engine with the fuse holder FUSE
Energized for LOW idle 230 209A
R
IGNITION
( spring on solenoid to hi )
ALT.
COILS 10 amp 12vdc
LECO part
STARTER
under white cover
SOLENOID
POS back of control box
SPARK left side engine
PLUG 12
ENGINE
+ VOLT
STARTER
SEE SOLENOID DETAIL
BATTERY left front panel
BELOW
front bottom right
Battery MUST be > 6 VDC to use pull start cord.
If removed (gone) or < 6vdc, engine will not start with pull cord.
NEG
( reason, CR 1 relay does not pull in on board)
GND-H GND
ENGINE
GENERATOR
SUPPORT
FRAME
GROUND
coil
frame
SOLENOIDDETAIL
ground
to starter motor
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
FLASH CURRENT PATH
20
4.7V
77 J3-6
76
DRIVER
+
R1 J1-8
CIRCUIT
-
1.4V 13 kHz.
+
75 J3-5
-
224A J3-8
+10 VOLT +10V
224 J1-9
REGULATOR
CIRCUIT
J1-2
HOUR METER
GND-G
GND-K
J3-4
J3-3
J3-9
J1-3
OFF
S1
213 J2-1
AUTO
J3-10
HIGH 7 Ohms
CR1
CR1
START
209
J3-7
7
82 VAC
9
3
GND-C
5
5 5A
NEUTRAL STUD
ONCONTROL
PANEL BOTTOM
6
WRAP 4 TURNS
INOPPOSITE
DIRECTIONS
W3
AC REACTOR
62 VAC
< 0°
W4
W1
AC REACTOR
64 VAC
< 90°
ROTOR
FIELD W2
Pos. brush is closest to lamination
+
MAY OPEN IF
MACHINE IS
9 ohms SLIP OVERLOADED 13A
30 min to 50 VDC max RINGS
CB4
- UNDER
CONTROL
brushes lower front
BOX
under cover
1. 2 volts AC @ 55 HZ
13
Hi rpm with a100W bulb
indicates quick 9 7 200A 219
on 115 aux
connections 260 261
no load = 26mV.
4 places
J1-11 J1-5 J2-3 J2-4 B3
B1 B2
SUPPRESSOR FOR
D1 RECTIFIER
.05
130V
0.1
38J
+10V
LOAD
SENSOR
IDLE TIMER
(12 SEC.)
Board Schematic : G4793
back wall of control box
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
PROPRIETARY & CONFIDENTIAL:
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
MANUFACTURING TOLERANCE PER E2056
SCALE:
CONTROL: CLEVELAND EQUIPMENT TYPE:
UNLESS OTHERWISE SPECIFIED TOLERANCE:
ON 2 PLACE DECIMALS IS ± .02 in. ( ± 0.5 mm)
NONE
DRAWN BY: mpatrzyk
ON 3 PLACE DECIMALS IS ± .002 in. ( ± 0.05 mm)
IF PRINTED SUBJECT:
ON ALL ANGLES IS ± .5 OF A DEGREE
@ A1 SIZE
MATERIAL TOLERANCE (" ") TO AGREE t ENGINEER: APM
WITH PUBLISHED STANDARDS. UNITS: MATERIAL
UF
DO NOT SCALE THIS DRAWING APPROVED: - INCH DISPOSITION:
G-3
GROUNDSTUD
ONCONTROL PANEL
FRONT
GND-G
GND-K
GND
GND-C
GND-F
CB1
30A
3 11
CB2
3A
3B
20A
GND-D
J4
SILVER
5A J6
5B
6B
CB3, 20A
240 V
GND-E
CB1 6B 5B SILVER J5
6A
30A
12
TOP D1
W3A
3RD
ELEC
+
EL-B
ELECTRODE
CHOKE
under front edge
front top left
4TH (TOP)
of control box ( LEFT)
both top
right
BOTTOM
W1A
1ST (BOTTOM)
both
top front
2ND
_
W ORK
14
WORK
Boost Coils
under front edge
Used to supply bd.
of control box ( RIGHT)
power during
heavy weld short
ckt conditions.
6v in = 72 v out
B4
J1-12 8
5K
10
J1-6
OUTBACK 185 1 1
PAGE ___ OF ___
DOCUMENT DOCUMENT
MACHINE SCHEMATC
NUMBER: REVISION:
G6205
REFERENCE: A
APPROVAL PROJECT
3/6/2009 CRM40758
DATE: NUMBER: -
OUTBacK® 185