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Welding System
RANGER 225 GXT
Lincoln Electric RANGER 225 GXT Manuals
Manuals and User Guides for Lincoln Electric RANGER 225 GXT. We have
3
Lincoln Electric RANGER 225 GXT manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric RANGER 225 GXT Service Manual (104 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 5.1 MB
Table of Contents
- Installation Section
9
Service Manual
1
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
9
Installation
11
Safety Precautions
11
Machine Grounding
11
Spark Arrestor
11
Towing
11
Pre-Operation Service
12
Oil
12
Fuel
12
Battery Connections
12
Welding Output Cables
13
Angle of Operation
13
High Altitude Operation
13
Location/Ventilation
14
Additional Safety Precautions
14
Welder Operation
15
Auxiliary Power
15
120 V Duplex Receptacles
15
Motor Starting
15
Electrical Devices Used W/Ranger® 225 GXT
15
Auxiliary Power While Welding
17
Standby Power Connections
17
Connection of Ranger® 225 GXT to Premises Wiring
18
Engine Switch
20
Polarity Switch
21
Welding Process
23
Engine Adjustments
33
Theory of Operation
36
Range Switch
38
- Troubleshooting and Repair
41
How to Use Troubleshooting Guide
42
PC Board Troubleshooting Procedures
43
Test Procedures
56
Rotor Voltage Test
56
Rotor Resistance Test
57
Auxiliary and Field Winding Test
61
Output Rectifier Bridge Test
65
Charging Circuit Test
67
Location of Voltage Regulator
68
Test Procedure
68
Engine Throttle Adjustment Test
69
Normal Open Circuit Voltage Waveform (115 VAC Supply
73
Abnormal Open Circuit DC Weld Voltage Waveform
78
Troubleshooting and Repair
81
Retest after Repair
100
Electrical Diagrams
102
Wiring Diagram Complete Machine (M21812
102
Schematic - Complete Machine (L13820
103
Schematic - Control PC Board (L12197-1
104
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Lincoln Electric RANGER 225 GXT Operator's Manual (37 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.56 MB
Table of Contents
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Technical Specifications
8
Specifications
9
Installation Instructions
10
Safety Precautions
10
Machine Grounding
10
Spark Arrester
10
Lifting
10
Pre-Operation Engine Service
11
Oil
11
Fuel
11
Battery Connections
11
Electrode and Work Cables
11
Angle of Operation
12
High Altitude Operation
12
Location and Ventilation
12
Connection of Wire Feeders
12
Connection of Tig Module
13
Additional Safety Precautions
13
Motor Starting
14
Electrical Device Used with the WELDMARK 225
15
Auxiliary Power While Welding
16
Premises Wiring
17
General Description
18
Design Features
18
Other Features
18
Engine Features
18
Fuel Consumption
19
Starting the Engine
20
Stopping the Engine
20
Break-In Period
20
Welding Process
21
Duty Cycle
21
Stick (Constant Current) Welding
21
TIG (Constant Current) Welding
21
DC Wire Feed Welding Processes(CV
21
Summary of Welding Processes
22
Accessories
23
Recommended Equipment/ Accessories
24
Maintenance
25
Engine Oil
25
Oil Filter Change
26
Engine Adjustments
27
Slip Rings
27
GFCI Receptacle Testing and Resetting Procedure
28
Troubleshooting
29
How to Use Troubleshooting Guide
29
Lincoln Electric RANGER 225 GXT Operator's Manual (36 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.81 MB
Table of Contents
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Machine Grounding
9
Spark Arrester
9
Towing
9
Vehicle Mounting
10
Pre-Operation Engine Service
10
Angle of Operation
11
High Altitude Operation
11
Muffler Outlet Pipe
11
Location and Ventilation
12
Stacking
12
Additional Safety Precautions
12
Premises Wiring
16
Operation
17
Safety Precautions
17
General Description
17
Welder Controls Function and Operation
17
Start In/Shutdown Instructions
19
Starting the Engine
19
Stopping the Engine
19
Break-In Period
19
Welding Process
20
Stick (Constant Current) Welding
20
TIG (Constant Current) Welding
20
Wire Feed Welding Processes (Constant Voltage
20
Arc Gouging
20
Summary of Welding Processes
21
Accessories
22
Optional Equipment
22
Recommended Equipment
23
Maintenance
24
Safety Precautions
24
Routine Engine Maintenance
24
Air Cleaner and Other Maintenance
25
Oil Filter Change
25
Engine Adjustments
26
Slip Rings
26
Engine Maintenance Parts
26
Troubleshooting
27
How to Use Troubleshooting Guide
27
Dimension Print
32
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