U N I Q U E S E R V I C E P R O C E D U R E S
EGR Cooler: Removal & Installation
• Before removing the EGR cooler you must
first drain the coolant from the cooling
system.
• To disconnect the hose that supplies coolant
to the EGR cooler, rotate it and pull till the
tabs release.
• Both the inlet and outlet for exhaust gasses
are sealed with metal gaskets.
• The coolant connections are sealed with
o-rings.
Turbocharger Oil Supply: Removal
• Use tool #303-755 to remove the oil feed to
the turbocharger that is connected to the oil
filter base.
• The connection at the turbocharger is a
bolted flange and is sealed with a gasket.
Crankcase Ventilation: Removal / Oil
Carryover
• To disconnect the crankcase ventilation tube
from the engine, remove the air inlet tube
from the compressor inlet and rotate the
vent counter clockwise until it releases.
• Note: Since the 6.0L POWER STROKE
uses a closed crankcase ventilation
system, it is normal to see oil carry over
in the intake air system.
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EGR COOLER HOSE
EGR COOLER HOSE
TOOL #303-755
TOOL #303-755
OIL SUPPLY TUBE
OIL SUPPLY TUBE
CRANKCASE BREATHER HOSE
CRANKCASE BREATHER HOSE
COMPRESSOR OUTLET
COMPRESSOR OUTLET
COMPRESSOR
INLET HOSE
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