Table of Contents
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I N D E X
A
Actuators, 64
Air filter/ filter minder, 33
Air in fuel, 79
Air management system
features, 31
flow, 31-32
AP (Accelerator Pedal), 50
B
BP (Barometric Pressure), 51
Barrel, 44
bed plate, 22
Bridges, 72
C
Charge air cooler, 33
CKP (Crankshaft Position), 52
CMP (Camshaft Position), 53
Component Locations, 9-13
Coolant recovery bottle, 20
Cooling system
Features, 17
Flow, 17-19
Crankcase pressure test, 82
Crankcase ventilation, 74
Crankshaft
Heat treatment discoloration, 15
Primary flange, 78
Rear seal dust cover, 78
Cylinder balance test, 81
Cylinder head, 14
Removal,72
100
D
Dual mass flywheel, 15
E
ECT (Engine Coolant Temperature), 54
EGR
Cooler, 37
Installation, 74
Removal, 74
Flow, 37
Throttle, 38
Valve, 37-38
Removal, 73
VP (Valve Position), 55
Electrical Components, 49,65
Emission label, 8
Engine mounted fuel filter, 30
Engine serial number, 8
EOP (Engine Oil Pressure, 56
EOT (Engine Oil Temperature, 57
EP (Exhaust Pressure), 58
F
Features, 6
FICM (Fuel Injection Control Module), 65
Forward, 1
Front cover, 24
Dowel locations, 76
Installation, 77
Removal, 76
Fuel filter replacement, 69
Fuel injector, 43
Coil, 47
End of main injection, 47
Features, 43
Fill cycle, 45
Main injection, 46
O-rings, 43
Spool valve, 43
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