Carburetor - Adjust Idling; Adjusting The Mixture Control Screw; Check Float Level; Checking Float Level - KTM 625 LC4 SUPERCOMPETITION Owner's Handbook Manual

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CARBURETOR – Adjust idling (Keihin-FCR41) *
Idling adjustment of the carburetor strongly affects the engine's starting
behavior. That is, an engine whose idling speed is adjusted correctly will be
easier to start than one whose idling speed has not been adjusted
correctly.The idle speed is controlled by means of the adjusting wheel
and the mixture control screw
basic setting of the slide. The mixture control screw is used to control the
idle mixture which arrives at the engine by way of the idle system. Clock-
wise turning reduces the fuel quantity (lean mixture), counterclockwise
turning increases the fuel quantity (rich mixture).
TO ADJUST IDLING CORRECTLY, PROCEED AS FOLLOWS:
1 Turn in mixture control screw
the basic position (see tecnical date engine)
2 Warm up the engine
3 Use the adjusting wheel
rpm).
4 Turn mixture control screw
decrease. Memorize this position, and turn mixture control screw slowly
counterclockwise until the idling speed will decrease again. Adjust the
point of the highest idling speed between these two positions. If, in the
course of this procedure, the speed undergoes a relatively high increase,
reduce the idle speed to a normal level and repeat the procedure speci-
fied in 4. Serious competitive racers will choose a setting approx. 1/4
turn (clockwise) leaner than this ideal value because their engine will
heat up more when used in competitions.
NOTE: If you fail to obtain a satisfying result by following the procedure
described above, an incorrectly dimensioned idling nozzle may be the
cause. In case:
a) the mixture control screw has been screwed in up to the stop without
causing any change in rotational speed, a smaller idling jet has to be
installed;
b) the engine dies when the mixture control screw is still open by
2 turns, a larger idling jet needs to be selected;
Naturally, in cases of jet changes, you have to start your adjusting work
from the beginning.
5 Then, use the adjusting wheel to set the desired idle speed.
6 In cases of greater changes in outside temperature and extremely
different altitudes, the idling speed should be readjusted.
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Basic information on carburetor wear
As a result of engine vibrations, throttle valve, jet needle, and needle jet are
subjected to increased wear. This wear may cause carburetor malfunction
(e.g., overly rich mixture). Therefore, these parts should be replaced after
200 hours.

Adjusting the mixture control screw *

Especially on the EXC models, accessing the mixture control screw is diffi-
cult. For this reasons, we have created an appropriate special tool.
Introduce the special tool into the bore
the tool slightly upward and turn the adjusting wheel
ges the slot of the mixture control screw
Now, you can go about adjusting the screw. Marks were provided on the
adjusting wheel, making it easier to keep track of the turns.
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Checking the float level (float height) *
For this purpose, dismount the carburetor and remove the float chamber.
Hold the carburetor in a slanted position such that the float will abut the
float needle valve but not compress it (see photo).
Now, use a sliding caliper to measure the distance
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edge and the float's upper edge.
The float height
If the float height does not correspond to the desired value, check the float
needle valve and, if necessary, replace it.
If the float needle valve is o.k., you can adjust the float height by bending
of the float lever
Mount the float chamber, install the carburetor, and adjust the idle speed.
2 . The adjusting wheel is used to adjust the
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up to the stop, and turn it back out to
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to set the normal idle speed (1400 - 1500
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slowly clockwise until idling speed starts to
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at the carburetor bottom. Press
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.
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is to be 9mm.
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.
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3
until the tool enga-
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between the casing