Installing The Fork Legs - KTM 450 EXC-R EU Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE
x

Installing the fork legs

(EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
Loosen screw
Loosen screw
100023-11
Check parts for damage and wear. Replace damaged or worn parts.
Position the fork legs.
Info
The topmost sunk nut in the fork leg must be flush to the upper edge of the
upper triple clamp.
Position the bleeder screw
100021-10
(EXC-R SIX DAYS, XCR-W USA)
Fully tighten screw
Specification
Screw, top triple clamp
Fully tighten screw
Specification
Screw, bottom triple clamp
500094-11
(EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
Fully tighten screw
Specification
Screw, top triple clamp
Fully tighten screw
Specification
Screw, bottom triple clamp
100023-10
Position brake caliper, mount and tighten screws
Specification
Screw, front brake caliper
Fit cable clip
Position the brake line and cable harness. Put the clamp on, mount and tighten
screws .
Fit front wheel. (
500093-11
. Remove the fork leg on the left.
. Remove the fork leg on the right.
to the front.
.
.
.
.
M8
.
P. 64)
M8 17 Nm
(12.5 lbf ft)
M8 12 Nm
(8.9 lbf ft)
M8 20 Nm
(14.8 lbf ft)
M8 15 Nm
(11.1 lbf ft)
.
®
25 Nm Loctite 243™
(18.4 lbf ft)
42