Removing The Lower Triple Clamp (Exc-R Eu, Exc-R Aus/Uk, Exc-R Usa, Xcr-W Za); Installing The Lower Triple Clamp (Exc-R Six Days, Xcr-W Usa) - KTM 450 EXC-R EU Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE
Removing the lower triple clamp
Installing the lower triple clamp
3 0 0 3
2 0 0 2
1 0 0 1
x
(EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
Remove the fork legs. (
Remove the headlight mask with the headlight. (
Dismount the front fender. (
Remove screws
Info
Do not unplug the CDI control unit.
Remove screw
and place it on one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
500149-10
Do not bend the cables and lines.
Remove protector ring
Remove the lower triple clamp with the steering stem.
Remove the upper steering head bearing.
500150-10
x
(EXC-R SIX DAYS, XCR-W USA)
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
Push up protective ring
500098-10
Position the upper triple clamp with the steering.
Mount and tighten screw
Specification
Screw, top steering head
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .
Specification
Remaining screws, chassis
500099-11
Install the front fender. (
(XCR-W USA)
Fit the start number plate. (
P. 41)
P. 46)
and hang the CDI control unit to the side.
. Loosen screw . Take off top triple clamp with the handlebar
.
P. 115)
and o-ring .
.
M20x1,5
M6
P. 46)
P. 47)
P. 46)
is correctly positioned.
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
44