Ford Navigator 2000 Workshop Manual
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2000 Expedition/Navigator Workshop Manual
SECTION 303-01A: Engine — 4.6L and 5.4L
IN-VEHICLE REPAIR
Intake Manifold — 5.4L
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly
flammable mixtures are always present and can be ignited. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable (14301). For additional information, refer to
2. Relieve the fuel system pressure. For additional information, refer to
3. Drain the engine cooling system. For additional information, refer to
4. Remove the engine air cleaner (ACL)(9600) and the air cleaner outlet tube (9B659). For additional information, refer to
5. Compress and slide the hose clamp and disconnect the upper radiator hose.
6. Remove the accelerator cable snow shield.
1. Remove the bolts.
2. Remove the accelerator cable snow shield.
7. Disconnect the throttle body cam.
1. Disconnect the accelerator cable (9A758).
2. Disconnect the speed control actuator cable.
3. Remove the accelerator return spring.
8. Remove the accelerator cable bracket bolts and position the bracket and cables aside.
9. Disconnect the vapor management valve hose.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSYJ/~MUS~LEN/20/S...
Section
414-01.
Section
310-00.
Section
303-03.
Page 1 of 12
2000 Expedition/Navigator Workshop Manual
Procedure revision date: 06/17/1999
Section
303-12.
1/29/2010
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Summary of Contents for Ford Navigator 2000
- Page 1 2000 Expedition/Navigator Workshop Manual Page 1 of 12 SECTION 303-01A: Engine — 4.6L and 5.4L 2000 Expedition/Navigator Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 06/17/1999 Intake Manifold — 5.4L Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and can be ignited.
- Page 2 2000 Expedition/Navigator Workshop Manual Page 2 of 12 10. Remove the crankcase ventilation tube and the idle air control (IAC) valve fresh air tube. 11. Disconnect the exhaust gas recirculation (EGR) valve vacuum line and the main vacuum harness. 12. Disconnect the throttle position sensor electrical connector and the engine vacuum regulator connector. 13.
- Page 3 2000 Expedition/Navigator Workshop Manual Page 3 of 12 15. Disconnect the differential pressure feedback EGR. 16. Remove the nut and disconnect the brake booster vacuum line and bracket. 17. Disconnect the fuel lines. For additional information, refer to Section 310-01 18.
- Page 4 2000 Expedition/Navigator Workshop Manual Page 4 of 12 21. Disconnect and remove the positive crankcase ventilation (PCV) hose. 22. Position the power steering reservoir aside. Remove the upper bolt. Remove the lower bolts. Position the reservoir aside. 23. Disconnect the eight fuel injectors. 24.
- Page 5 2000 Expedition/Navigator Workshop Manual Page 5 of 12 27. Disconnect the two radio interference capacitors. 28. Remove the water thermostat. For additional information, refer to Section 303-03. 29. Remove the nine bolts. 30. Remove the upper intake manifold. 1. Lift the intake manifold. 2.
- Page 6 2000 Expedition/Navigator Workshop Manual Page 6 of 12 31. If required, remove the bolts and the water crossover. Installation CAUTION: Do not use metal scrapers, power abrasive discs or any abrasive means to clean the sealing surfaces. These tools cause scratches and gouges that make leak paths.
- Page 7 2000 Expedition/Navigator Workshop Manual Page 7 of 12 6. Connect the two radio ignition interference capacitor electrical connectors. 7. Connect the heater hose. 8. Install the generator. For additional information, refer to Section 414-02. 9. Install and connect eight ignition coils. For additional information, refer to Section 303-07B.
- Page 8 2000 Expedition/Navigator Workshop Manual Page 8 of 12 12. Install the PCV hose. 13. Install the throttle body adapter and the four bolts. Tighten the bolts in two stages. Stage 1: Tighten to 10 Nm 89 (lb-in) Stage 2: Tighten an additional 90 degrees. 14.
- Page 9 2000 Expedition/Navigator Workshop Manual Page 9 of 12 15. Connect the idle air control motor. 16. Connect the fuel lines. For additional information, refer to Section 310-00 17. Connect the brake booster vacuum line and bracket and install the nut. 18.
- Page 10 2000 Expedition/Navigator Workshop Manual Page 10 of 12 20. Connect the fuel pressure regulator vacuum line. 21. Connect the throttle position sensor connector and the engine vacuum regulator connector. 22. Connect the EGR valve the main vacuum harness vacuum connections. 23.
- Page 11 2000 Expedition/Navigator Workshop Manual Page 11 of 12 26. Connect the throttle body cam. 1. Connect the accelerator cable. 2. Connect the speed control actuator cable. 3. Install the throttle return spring. 27. Install the accelerator cable snow shield and the bolts. 28.
- Page 12 2000 Expedition/Navigator Workshop Manual Page 12 of 12 http://www.fordtechservice.dealerconnection.com/pubs/content/~WSYJ/~MUS~LEN/20/S... 1/29/2010...