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2001 Expedition/Navigator Workshop Manual
SECTION 412-02: Heating and Ventilation
REMOVAL AND INSTALLATION
Heater Core
Removal and Installation
NOTE: If a heater core leak is suspected, the heater core must be leak tested before it is removed from the
vehicle. For additional information, refer to
1. Drain the radiator. For additional information, refer to
2. Remove the instrument panel. For additional information, refer to
3. If equipped with the 5.4L 4V engine, remove the junction block splash shield.
4. If equipped with the 5.4L 4V engine, remove the bolts and disconnect the cable ends from the starter
relay.
5. If equipped with the 5.4L 4V engine, remove the junction block bracket.
1. Disengage the wire harness connector.
2. Remove the bolts.
3. Remove the junction block bracket.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS1J/~MUS~LEN/19/...
2001 Expedition/Navigator Workshop Manual
Section
412-00.
Section
303-03.
Procedure revision date: 06/24/2000
Section
501-12.
Page 1 of 4
11/20/2008
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Summary of Contents for Ford Expedition 2001
- Page 1 2001 Expedition/Navigator Workshop Manual Page 1 of 4 SECTION 412-02: Heating and Ventilation 2001 Expedition/Navigator Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/24/2000 Heater Core Removal and Installation NOTE: If a heater core leak is suspected, the heater core must be leak tested before it is removed from the vehicle.
- Page 2 2001 Expedition/Navigator Workshop Manual Page 2 of 4 6. Disconnect the heater core hose couplings. For additional information, refer to Section 412-00. 7. Remove the A/C plenum demister adapter. 1. Remove the screw. 2. Remove the A/C plenum demister adapter. 8.
- Page 3 2. Remove the plenum chamber top. 10. Remove the blend door assembly from the case. 11. Remove the heater core. 12. To install, reverse the removal procedure. Lubricate the coolant hoses with MERPOL® meeting Ford specification ESE-M99B144-B or plain water only, if needed. http://www.fordtechservice.dealerconnection.com/pubs/content/~WS1J/~MUS~LEN/19/... 11/20/2008...
- Page 4 2001 Expedition/Navigator Workshop Manual Page 4 of 4 http://www.fordtechservice.dealerconnection.com/pubs/content/~WS1J/~MUS~LEN/19/... 11/20/2008...