Throttle Control Cable - Suzuki DF200 Service Manual

3-72 ENGINE CONTROL SYSTEM

THROTTLE CONTROL CABLE

Installation and Adjustment
1. Lightly push throttle lever to bring the throttle to full close.
2. Align the match mark a (▲) on throttle cam 1 with the cen-
ter of throttle lever roller 2 and hold this position.
3. Install throttle control cable 3 to throttle drum 4 and cable
holder 5.
4. Turn lock nut 6 in the appropriate direction to install cable
with no sag.
5. Tighten the lock nuts 6 to secure throttle cable to cable
holder.
6. Turn throttle cam 1 to the position where the clearance b
between throttle lever roller 2 and throttle cam becomes 0
(zero) mm.
Hold this condition unmoved and install throttle cable 7 to
throttle drum 4 and cable holder 5.
Turn the lock nut 8 so as to remove play on the inner cable.
Tighten lock nut securely.
7. Pull and push the throttle lever from fully closed position to
fully open position several times.
With the throttle lever in complete close position, check that
the tip of throttle stop screw 9 contacts throttle lever stop 0
and the clearance b is 0 (zero) mm.
Throttle lever