Suzuki DF200 Service Manual page 128

4. Remove eight (8) flywheel bolts 4.
5. Remove flywheel 3 and dowel pin 5.
INSTALLATION
Installation is reverse order of removal with special attention to
the following steps.
• Install dowel pin 5.
• Install flywheel 3 onto crankshaft making sure to align dowel
pin hole.
NOTE:
Before installing the flywheel magneto, wipe the crankshaft and
flywheel clean.
!
Before tightening flywheel bolts, make sure the fly-
wheel dowel pin hole and crankshaft dowel pin align
or severe damage may result.
• Apply THREAD LOCK "1342" to flywheel bolts 4 before
installing.
• Tighten flywheel bolts 4 to specified torque. To lock flywheel,
use special tool as shown in figure.
+ Flywheel bolt: 118 N·m (11.8 kg-m, 85.3 lb-ft)
" 09916-99310: Flywheel holder
, 99000-32050: THREAD LOCK "1342"
• After installing flywheel and torquing bolts to specification,
check air gap between CKP sensor and reluctor bars on fly-
wheel.
Air gap: 0.75 mm (0.030 in)
• Check to ensure that all removed parts are back in original
position.
ENGINE CONTROL SYSTEM
CKP sensor
0.75 mm
3-67