800Er Assembly Instructions - Diamondback 800 Series Owner's Manual

800Er Assembly Instructions

Transportation Wheel Assembly
1. Slide the Wheel Sleeve onto the bar at the base of the
left rear of the unit. Attach the sleeve to the bar using the
supplied Phillips head screw.
2. Press the Transportation Wheel onto the Wheel Sleeve until
it snaps into place.
3. Repeat this process on the other end of the rear bar.
Console Mast Assembly
1. Connect main wire harness at the bottom of console mast
to wire harness at the front of frame.
2. Slide console mast into console mast receptor at front end
of frame. IMPORTANT: Gently pull up on the wire harness
at the top of the console mast while doing so to avoid
pinching the wire harness.
3. First, attach console mast to frame at upper holes loca-
tion on both sides using the 5mm Allen wrench and two
M8x20mm screws with one flat washer and one lock
washer each. Thread these screws in, but do not tighten
them all the way yet.
4. Next, attach console mast at lower holes location on both
sides of console mast receptor. NOTE: There are three
holes on either side to choose from. The middle hole is
for average-sized users. The hole closest to the footpads
is for taller users, and the hole farthest from the footpads
is for shorter users. Choose the desired hole and fully
tighten the bolts using two M8x20mm screws with one
flat washer and one lock washer each. Then fully tighten
the two screws in the upper holes.
5. Attach the Console Mast Base Cover to the front of the
Console Mast Receptor using 4 Phillips head screws, with
the arrow on the cover facing upward.
Handrail Assembly
1. Attach right handrail to the console mast at the right hand-
rail axle using the set-screw collar. Tighten the set-screw of
the right handrail set-screw collar by using the 3mm Allen
wrench.
2. Next, attach the right handrail to the bottom of the right
steparm. Insert the handrail/steparm axle through the
holes in the steparm and through the tube at the bottom
of handrail, and attach handrail by using & tighten the M8
x 20mm screw with washer and a 5mm Allen wrench.
3. Assemble left handrail the same way.
4. Attach both steparm/handrail connecting covers using
M5x25mm screws each and a Phillips screwdriver.
5. On either side of water-bottle cover, attach the handrail
covers to each other around the handrails. Use the two
M4x 40mm screws and nuts on each side and tighten them
with a Phillips screwdriver and an open wrench
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Handlebar Assembly
1. Insert the hand pulse harness through the opening of the
console mast and out of the top of the console mounting
plate.
2. Assemble the handlebar onto the mount and insert and
tighten the four M8x12mm screws using a 5mm Allen
wrench. Be sure not to pinch the hand pulse harness
during this procedure, as this will damage the electronic
console.
Console Assembly
1. Connect both plugs from main wiring harness and hand
pulse wiring harness to the plug receptors on the backside
of the console taking care to install correctly (see plug
alignment marks).
WIRING HARNESS INSTALLATION HINT: Any excess
wiring must be carefully inserted (stored) back into the
console before installing the console onto the console
mounting plate.
2. Fasten the console to the console mounting plate with the four
M5 x 12mm screws and washers using 1 Phillips screwdriver.
Waterbottle
1. Insert the water bottle into the water bottle holder.
Transformer Assembly
1. Plug transformer into plug receptor located on the rear/
bottom side of main frame.
2. Plug the transformer into power outlet. NOTE: Be sure to use
the right transformer for your power outlet, 110V or 220V.
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