800Rb Assembly Instructions - Diamondback 800 Series Owner's Manual

800Rb Assembly Instructions

Rear Frame & Seat Assemblies
1. Unscrew two M8 x 20mm bolts from the rear stabilizer bar.
2. Remove the hand pulse harness which is stored in the seat
track receiving tube. Assemble seat frame to seat track.
Cut off tywrap and remove the seat lock retainer that holds
the seat lock in the locked position (see diagram 2). Make
sure to adjust the seat tightening mechanism so it will not
blind with the seat track upon installation.
3. Install seat track assembly by sliding seat track onto seat
track receptor. Be careful not to pinch the coiled hand pulse
harness during seat track installation. Securely fasten the
seat track using two M8 x 15mm screws and the seat track
stops using two M8 x 20mm screws and washers with a
5mm Allen wrench. Take note that the seat track stops
must be installed on the screws closest to the seat track
cover (see diagram). Do not over tighten the seat track
stop screws.
4. Place rear stabilizer bar under the seat track and align the
screw holes.
5. Insert and tighten two M8 x 20mm screws using a 5mm
Allen wrench.
6. Install seat frame handlebar onto the seat frame using
four M8 x 15mm screws and washers using a 5mm
Allen wrench.
7. Connect the plug from the hand pulse wiring harness of
the seat handlebar to the plug receptor of the retracting
cable hanging out of the sidecase. Secure the hand pulse
harness on the back and bottom of the seat frame by
tightening the harness on the cord clamps with the two
tywraps included in the hardware box.
8. Install seat back and seat pad onto the seat frame using
four M6 x 15mm screws and split washers (for each pad).
Console Mast Assembly
1. Install console mast adapter/cover onto console mast.
2. Run both wiring harnesses through the bottom of console
mast to the top of console mast opening. Pull the harnesses
until just tight, DO NOT PULL HARD.
WIRING HARNESS INSTALLATION HINT: Straighten the
loops of the wiring harnesses and twist both harnesses so
that it can slide smoothly into the console mast.
3. Install the console mast by sliding it into the console mast
receptor while pulling the wiring harness. This will keep the
slack out of the harness so the wires will not get pinched
and short out. Insert and tighten four M8 x 12mm screws
using a 5mm Allen wrench. Be sure not to pinch wiring
harnesses while tighten screws.
4. Snap console mast adapter/cover into top of sidecase.
8 0 0 S E R I E S O W N E R ' S M A N U A L
Console Assembly
1. Connect the plugs from the main wiring harness and hand
pulse to the plug receptors on the backside of the con-
sole taking care to install correctly (see plug alignment
marks).
WIRING HARNESS INSTALLATION HINT: Any excess
wiring must be carefully inserted ("stored") back into
the console before installing the console onto the
console mast.
2. Fasten the console to the console mast with the four M5
x 12mm screws and washers using a Phillips screwdriver.
Pedals Assembly
1. Use a 15mm open-end wrench to firmly affix the pedals to
the cranks.
2. The left and right pedals are different and are denoted as
right or left (R or L) on the top & bottom of each pedal.
NOTE: Left pedal threads counterclockwise.
3. Retighten cranks after approximately 10 hours of use.
Waterbottle Assembly
1. Place the bottle holder on the console mast. Insert and
tighten the two spacers and two M5 x 12mm screws using
a screwdriver.
2. Snap the waterbottle into the bottle holder.
Transformer Assembly
1. Plug transformer into plug receptor located on the rear/
bottom side of main frame.
2. Plug the transformer into power outlet. NOTE: Be sure to use
the right transformer for your power outlet, 110V or 220V.
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