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ICE/BEVERAGE DISPENSER
Model DB275--BCP
Operator' s Manual
Part No. 620906904
December, 1997
Revision D
Revised February, 1998
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1997
Ó
PRINTED IN U.S.A
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Table of Contents
Related Manuals for Cornelius remcor DB275--BCP
Summary of Contents for Cornelius remcor DB275--BCP
- Page 1 Model DB275--BCP Operator’ s Manual Part No. 620906904 December, 1997 Revision D Revised February, 1998 THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC; 1997 Ó PRINTED IN U.S.A...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page GENERAL DESCRIPTION ..........SAFETY PRECAUTIONS . - Page 3 TABLE OF CONTENTS (cont’ d) LIST OF FIGURES Page FIGURE 1. PARTS IDENTIFICATION ........FIGURE 2.
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Page 4: Figure 1. Parts Identification
RETAINER ICE BIN COVER AGITATOR ICE PORTION CONTROL MODULE ICE CHUTE 28518 28518 28518 28518 28518 28518 28518 28518 28517 28517 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519 28519... -
Page 5: General Description
GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data for Ice/Beverage Dispenser, Model number DB275--BCP IMPORTANT: To the user of this manual -- This manual is a guide for installing, operating, and main- taining this equipment. Refer to the Table of Contents for page location for detailed information per- taining to questions that arise during installation, operation, service, or maintenance of this equip- ment. -
Page 6: Installation Instructions
INSTALLATION INSTRUCTIONS IMPORTANT: TO THE INSTALLER. It is the responsibility of the installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. -
Page 7: Figure 3. Dispenser Dimensions
7. Connect the power cord to 115 volt, 60 cycle, 3-wire grounded receptacle. BEVERAGE VALVE ON/OFF SWITCH LID AND STRAW HOLDER ICE PORTION CONTROL (4) SIZES MANUAL AIR VALVE MANUAL DISPENSE SWITCH UF-1 OPTIFILL VALVES 35 1/2 3 5/8 1 3/16 4 1/2 1 11/16 REMOVABLE PANEL... -
Page 8: Figure 5. Beverage System Schematic
OPTIONAL FOR REGULATORS DIET OR ROOT BEER 5--15 PSIG FAUCETS 15--50 PSIG CO TANK SYRUP TANKS FAUCET NO. 1,5,6,7,8 WATER HOOK UPS -- MAY BE CARBONATED OR PLAIN WATER AS REQUIRED COLD PLATE NOTES: 1) FOR REFERENCE ONLY NOT FOR CONSTRUCTION. FILTER 2) SEE PLUMBING SCHEMATIC LABEL WATER... -
Page 9: Start-Up And Operating Instructions
START-UP AND OPERATING INSTRUCTIONS Fill the hopper with ice and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has been standing overnight or other long periods without ice use. Start up the beverage system and adjust faucets to the proper brix. -
Page 10: Normal Operation
NORMAL OPERATION To dispense ice, hold a cup directly under the ice chute, then press the appropriate size button on the ice por- tion control. To obtain a full cup of ice, press the increase button followed by the appropriate size button. The ice portion control will not dispense ice and will display a flashing green indicator light if sufficient ice is not avail- able in the ice chute to dispense the selected size. -
Page 11: Extra Ice Portion Adjustment
EXTRA ICE PORTION ADJUSTMENT The adjustment of Extra Ice Portion is accomplished in the same manner as ice portions, except the indicator light displays red. To access this mode press both the decrease and increase buttons simultaneously three times for the Normal Operation Mode (green indicator). The indicator will display red. CLEANING INSTRUCTIONS DISCONNECT POWER BEFORE CLEANING: Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper and top cover as damage may result. -
Page 12: Beverage System Cleaning And Sanitizing
6. Replace beverage faucet panel. BEVERAGE SYSTEM CLEANING AND SANITIZING 1. Prepare the following cleaning, rinsing and sanitizing using a clean, empty figal (5 gallon syrup tank) for each solution. CLEANING TANK -- Fill with a solution of 1/2 ounce of a mild liquid detergent (for example, ivory liquid) to 1 gallon of warm (120_ ) potable water. -
Page 13: Maintenance
MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated below. DAILY (or as required) Remove foreign material from vending area sink to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see cleaning instructions). -
Page 14: Figure 8. Wiring Diagram
115VAC POWER STARTING RELAY GROUND CAPACITOR AGITATOR MOTOR ICE CHUTE RELAY BLUE MAGNETIC ICE CHUTE SWITCH AGITATOR MOTOR MERCURY RELAY DIODE BEVERAGE FAUCET TYP. (4) YLW/WHT YLW/BLK AGITATOR YLW/BLK MOTOR HEATER YLW/WHT TRANSFORMER BEVERAGE FAUCET ON/OFF ORG/GRN SWITCH ORG/GRN ORG/RED AGITATION SOLID TRANSFORMER STATE RELAY... -
Page 15: Troubleshooting
TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the... -
Page 16: No Ice Dispensed From Ice Portion Controller
Trouble Probable Cause Remedy NO ICE DISPENSED FROM Insufficient ice supply in ice Replenish ice supply as ICE PORTION CONTROLLER ICE PORTION CONTROLLER bin. instructed. Ice in ice bin bridged (stuck Gently tap on ice to break it loose. together). No electrical power to Plug in dispenser power cord, or dispenser. -
Page 17: Figure 9. Ice/Soft Drink Post-Mix Dispenser Exploded View And Part List
FIGURE 9. ICE/SOFT DRINK POST-MIX DISPENSER EXPLODED VIEW AND PARTS LIST Index Part No. Description Quantity 620504201 Gasket, Cold Plate Drain 52154 Ice Bin Cover, Gray 28708 Cup Lid Holder 28617 Service Panel 52201 Insulation, Cold Plate Drain 32839 Module Ice Portion Control 70986 Cup Rest 70188... -
Page 18: Figure 10. Cabinet/Ice Bin Assembly Exploded View And Part List
28081 28081 15 16 30493 30493 FIGURE 10. CABINET/ICE BIN ASSEMBLY EXPLODED VIEW AND PART LIST Index Part No. Description Quantity 28075 Ice Agitator 70928 Drain Spring 51101 Motor Seal 32939 Motor, 120 VAC 52777 Motor Insulation 28117 Motor Support 52162 Cover, Cold Plate 30439... -
Page 19: Figure 11. Ice Chute Assembly Exploded View And Parts List
FIGURE 11. ICE CHUTE ASSEMBLY EXPLODED VIEW AND PARTS LIST Item Part No. Description Quantity 70906 Screw, #8-32 x 1/2 Nylock 70173 Thumbscrews, Ice Chute 28417 Retainer, Ice Chute 70170 Thumbscrew, #8-32 x 1/2 52139 Ice Chute 52179 Gasket, Ice Chute 52236 Cover, Ice Gate 31981... -
Page 20: Figure 12. Electrical Control Box Assembly -- Exploded View And Parts List
FIGURE 12. ELECTRICAL CONTROL BOX ASSEMBLY -- EXPLODED VIEW AND PARTS LIST Item Part No Name Quantity 31375 Relay, Agitator Motor 31206 Relay, Ice chute Interlock 32714 Diode Assembly 31107 Terminal Board 32503 Relay, Solid State 30995* Power Cord 32956* Cable, Ice Chute Interlock 620305405* Harness, Ice Portion Control... -
Page 21: Figure 13. Motor Assembly Detail -- Exploded View And Parts List
FIGURE 13. MOTOR ASSEMBLY DETAIL -- EXPLODED VIEW AND PARTS LIST Item Part No. Name 51101 Motor Shaft Seal 30794 Agitator Motor Heater 28377 Bracket, Back, Motor Plate 28378 Bracket, Motor Plate 70250 1/4-20 x 1/2 Truss Hd Phl MS Screw 70048 1/4 Int tooth Lw Plated 70341... -
Page 22: Warranty
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. - Page 23 CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139 630--539--6850...