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Cornelius DF 250 BCP Operator's Manual

Duraflex ice/beverage dispenser
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IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139–2268
Telephone (800) 551–4423
Operator's Manual
DURAFLEX ICE/BEVERAGE DISPENSER
Model: DF 250 BCP
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No.620919540
Revised: July, 2001
Revision: A
Control Code: A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 2001
Facsimile (800) 519–4423
PRINTED IN U.S.A

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  • Page 1 IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139–2268 Telephone (800) 551–4423 Facsimile (800) 519–4423 Operator’s Manual DURAFLEX ICE/BEVERAGE DISPENSER Model: DF 250 BCP IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page START-UP AND OPERATING INSTRUCTIONS ....... ICE PORTIONING SYSTEM OPERATION .

  • Page 3: Figure 1. Parts Identification

    RETAINER ICE BIN COVER ICE AGITATOR MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH ICE PORTION CONTROL MODULE BEVERAGE FAUCET ON/OFF SWITCH REMOVABLE STRAW MANUAL/AUTO ICE HOLDER PANEL TOGGLE SWITCH LID/STRAW HOLDER CUP REST DRIP TRAY BEVERAGE FAUCETS (8) LOWER ACCESS PANEL FIGURE 1.
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  • Page 5: Start-Up And Operating Instructions

    START-UP AND OPERATING INSTRUCTIONS Fill the hopper with ice and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has been standing overnight or other long periods without ice use. Start up the beverage system and adjust faucets to the proper brix.

  • Page 6: Normal Operation

    The control will return to Normal Operation Mode (green indicator) automatically if a button has not been operated for a period of one minute whenever one of the three adjustment modes have been accessed. NORMAL OPERATION To dispense ice, hold a cup directly under the ice chute, then press the appropriate size button on the ice portion control.

  • Page 7: Agitation Refill Time Adjustment

    AGITATION REFILL TIME ADJUSTMENT To adjust the amount of ice chute refill agitation. begin by accessing the Extra Ice Portion Adjustment Mode (red Indicator). Next, press and hold for the decrease and increase buttons for three seconds until the indicator flashes amber.
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  • Page 9: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated. DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).
  • Page 10 Dispense all ice from the hopper and ice chute by switching the auto/manual toggle switch to the “manual” position. The gate slide will then be held open to empty the ice chute. Depress the red manual pushbutton switch to dispense all remaining ice from the hopper. Discard the ice. Return the toggle switch to the “auto”...

  • Page 11: Beverage System

    BEVERAGE SYSTEM CLEANING Soap solution - Use a mixture of mild detergent and warm 100 degrees F potable water. Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing solution to this ratio will provide the required solution of 200 PPM. Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm 120 degrees F potable water.
  • Page 12 13. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser. 14. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate the valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix) is flowing. Sanitize syrup lines, B-I-B Systems 1.

  • Page 13: Troubleshooting

    TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to the beverage system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the system pressure before proceeding.

  • Page 14: No Ice Dispensed From Ice Portion Controller

    Trouble Probable Cause Remedy NO ICE DISPENSED FROM Insufficient ice supply in ice Replenish ice supply as required. ICE PORTION CONTROLLER bin. Ice in ice bin bridged (stuck Gently tap on ice to break it loose. together). No electrical power to Plug in dispenser power cord, or dispenser.

  • Page 15: Ice Dispensing During Automatic Agitation

    Trouble Probable Cause Remedy ICE DISPENSING DURING Manual/Auto toggle switch in Move toggle switch to “auto” AUTOMATIC AGITATION “manual” position. position. Defective ice gate cylinder. Replace cylinder. Defective ice gate solenoid Replace valve. valve. Defective portion controller. Replace controller. 620919540...
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  • Page 17: Parts List

    PARTS LIST 92 77 79 25 48 53 3 2 75 40 70 34 88 14 86 88 FIGURE 3. CABINET SECTION EXPLODED VIEW 620919540...
  • Page 18 Item Part No. Name 620031818 Ice Gate 620706001 Air Cylinder 620701208 Hex Nut, 5/8-18, S.S. 29541R Plate, Motor Mounting 29694 Agitator Ass’y 29555 Cover, Rear Wrapper 629086701 Splash Panel Ass’y (Insulated) 620028702 Extension Ass’y, Drip Tray 28708 Lid and Straw Holder 29547 Wrapper 31934...
  • Page 19 Item Part No. Name 52967 Plug, Plastic (.312 Hole) 620028283 Retainer, Corner Cushion 620041402 Merchandiser, Stainless Steel 620506018 Cushion, Corner 70016 Hex Nut, No. 10-32, S.S. 50459 Bushing, 1.00 Dia. 50475 Bushing, .875 Dia. 70242 Screw, No. 10-32 By 3/8-In. Long 70015 Hex Nut, No.

  • Page 20: Figure 4. Electrical Box Assembly

    FIGURE 4. ELECTRICAL BOX ASSEMBLY Item Part No. Name 620031802 Electrical Box 32714 Diode Ass’y, Transient Voltage 449999999 Transformer, 24 Volt 31107 Terminal Board 33162 Start Relay, Agitator Motor 620307501 Agitation Relay 620031810 Strap Capacitor 33160R Start Capacitor, Agitator Motor 620701206 Mounting Nut, Filter/Regulator 620031811...

  • Page 21: Warranty

    IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.

  • Page 22: Imi Cornelius Inc

    IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 (763) 421-6120 (800) 238-3600...

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