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Cornelius Drop-In and Free-Standing Ice Cooled Dispensers Installation Instructions Manual

Cornelius drop-in and free-standing ice cooled dispensers installation manual
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INSTALLATION INSTRUCTION
THIS INSTALLATION INSTRUCTION APPLIES TO ALL MODELS OF
DROP-IN AND FREE-STANDING ICE COOLED DISPENSERS.

UNPACKING AND INSPECTION

The unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any
damage or irregularities should be noted at the time of delivery and immediately reported to the delivery carrier.
Request a written inspection report from Claims Inspector to substantiate any necessary claim.
Claims must be filed with the delivery carrier.
SELECTING A LOCATION
CAUTION: Water pipe connections and fixtures directly connected to a potable water
supply shall be sized, installed and maintained according to federal, state and local laws.
The dispenser must be located near a permanent drain to route and connect unit ice bin and drip tray drain
hoses. All drains and connections to such drains must meet local plumbing codes.
Units with electrically operated valves must be located near a properly grounded electrical outlet. Circuit should
be fused and no other electrical appliance should be connected to the circuit. ALL ELECTRICAL WIRING
MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.
INSTALLING THE DISPENSER
Drop-In Dispenser
1. Use the Template supplied to mark the location of the hole to be cut into the counter top. Cut the hole as
marked and remove the material.
2. Apply the double stick tape (if supplied with the loose shipped parts).
Note: To comply with the National Sanitation Foundation (NSF) requirements, the unit must be sealed
to the counter top.
3. Liberally apply a sealant, such as Dow Corning RTV 731 or equivalent, to the unit flange bottom surface.
4. Lower the unit into position to complete the seal of the rim to the counter top. Apply additional sealant
around the rim to ensure a complete seal.
Note: Do not move the unit after positioning or the seal will be broken.
EIMI Cornelius Inc; 1994–2003
www.cornelius.com
Telephone (800) 238-3600
1
10/4/94
Revised 10/8/03
166239001
Rev. Level1

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Summary of Contents for Cornelius Drop-In and Free-Standing Ice Cooled Dispensers

  • Page 1: Unpacking And Inspection

    INSTALLATION INSTRUCTION THIS INSTALLATION INSTRUCTION APPLIES TO ALL MODELS OF DROP-IN AND FREE-STANDING ICE COOLED DISPENSERS. UNPACKING AND INSPECTION The unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any damage or irregularities should be noted at the time of delivery and immediately reported to the delivery carrier.

  • Page 2: Sanitizing Product Cold Plate Tubing

    Place waste container under applicable dispensing valve. Activate the dispensing valve for one minute to purge all syrup and flush out the syrup system. EIMI Cornelius Inc; 1994–2003 Using a clean tank (tank system) or a five-gallon container (bag-in-box sys-...
  • Page 3 Continue to activate the dispensing valve in cycles (“ON” for 15-seconds, “OFF”, then “ON” for 15-seconds). Repeat “ON” and “OFF” cycles for 15-cycles. 3. Repeat steps to flush water out of and install sanitizing solution in the remaining syrup systems and dis- pensing valves. EIMI Cornelius Inc; 1994–2003 10/4/94 Revised 10/8/03 166239001...
  • Page 4 3. Dispose of waste sanitizing solution in sanitary sewer, not in storm drain, then thoroughly rinse inside and outside of the container that was used for sanitizing solution to remove all sanitizing solution residue. EIMI Cornelius Inc; 1994–2003 pressure has been released from the tank.

  • Page 5: Cleaning The Ice Bin

    Secondary, Sugared Syrup Tank Secondary, Diet Syrup Tank Secondary, B–I–B Basic pressure shown is based on ambient temperature of 72 Cornelius Pre-Mix slide rule for exact calculations. Basic Pressure For each 10 ft. of horizontal tubing between tank and dispenser For each 2 ft.

  • Page 6: Drink Dispenser Valves

    LEVER TYPE CORNELIUS LANCER FLOWMATIC McCANN AUTOFILL LEVER CORNELIUS LANCER FLOWMATIC McCANN NON–ELECTRIC CORNELIUS LANCER PREMIX TYPE CORNELIUS EIMI Cornelius Inc; 1994–2003 MAXIMUM OPERATING PRESSURE 130 psi 100psi 100psi 130psi 130psi 100psi 100psi 130psi 130psi 100psi 100psi 130psi 130psi 100psi...

  • Page 7: Troubleshooting

    DISPENSING VALVE SYRUP FLOW REGULATOR DOES NOT DECREASE TO DESIRED WATER-TO-SYRUP ‘‘RATIO’’ DISPENSED PRODUCT CARBONATION TOO LOW EIMI Cornelius Inc; 1994–2003 TROUBLESHOOTING Probable Cause Dispensing valve syrup flow regulator, syrup tank quick disconnect, or syrup line restricted. Syrup tank quick disconnects not secure.
  • Page 8 Invert and flush tank and all inlet lines to remove any foreign particles or dirt. NO PRODUCT DISPENSED FROM ONE DISPENSING VALVE ONLY CARBONATED WATER DISPENSED EIMI Cornelius Inc; 1994–2003 Probable Cause Oil film or soap scum in cup or glass. Ice used for finished drink is sub-cooled. Carbonator CO...
  • Page 9 Trouble ONLY CARBONATED WATER DISPENSED, Continued ONLY SYRUP DISPENSED EIMI Cornelius Inc; 1994–2003 Probable Cause Dispensing valve syrup flow regulator, syrup tank quick disconnect, or syrup lines restricted. Plain water inlet supply line shutoff valve closed. Carbonator power cord unplugged from electrical outlet.

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