Insp Adj - Yamaha BT1100 2002 Service Manual

PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION..........................................................................................................3-1
PERIODIC MAINTENANCE/LUBRICATION INTERVALS ........................................3-1
SEAT, SIDE COVERS AND FUEL TANK ....................................................................3-3
REMOVAL ............................................................................................................3-3
INSTALLATION ....................................................................................................3-3
ENGINE ........................................................................................................................3-4
ADJUSTING THE VALVE CLEARANCE ..............................................................3-4
SYNCHRONIZING THE CARBURETORS ..........................................................3-7
ADJUSTING THE ENGINE IDLING SPEED ........................................................3-9
ADJUSTING THE THROTTLE CABLE FREE PLAY ..........................................3-10
CHECKING THE SPARK PLUGS ......................................................................3-11
CHECKING THE IGNITION TIMING ..................................................................3-12
MEASURING THE COMPRESSION PRESSURE ............................................3-13
CHECKING THE ENGINE OIL LEVEL ..............................................................3-15
CHANGING THE ENGINE OIL ..........................................................................3-16
ADJUSTING THE CLUTCH CABLE FREE PLAY ..............................................3-17
CLEANING THE AIR FILTER ELEMENT............................................................3-18
CHECKING THE CARBURETOR JOINT AND INTAKE MANIFOLD..................3-19
CHECKING THE BREATHER HOSE ................................................................3-20
CHECKING THE EXHAUST SYSTEM ..............................................................3-20
CHASSIS ....................................................................................................................3-21
ADJUSTING THE FRONT BRAKE ....................................................................3-21
ADJUSTING THE REAR BRAKE ......................................................................3-22
CHECKING THE BRAKE FLUID LEVEL ............................................................3-23
CHECKING THE BRAKE HOSES ......................................................................3-24
BLEEDING THE HYDRAULIC BRAKE SYSTEM ..............................................3-24
ADJUSTING THE SHIFT PEDAL ......................................................................3-26
CHECKING THE FINAL DRIVE OIL LEVEL ......................................................3-27
CHANGING THE FINAL DRIVE OIL ..................................................................3-27
CHECKING AND ADJUSTING THE STEERING HEAD ....................................3-28
CHECKING THE FRONT FORK ........................................................................3-30
ADJUSTING THE FRONT FORK LEGS ............................................................3-31
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY ..............................3-32
CHECKING THE TIRES......................................................................................3-33
CHECKING THE WHEELS ................................................................................3-35
CHECKING AND LUBRICATING THE CABLES ................................................3-36
LUBRICATING THE LEVERS AND PEDALS ....................................................3-36
LUBRICATING THE SIDESTAND ......................................................................3-36
CHAPTER 3.
INSP
ADJ