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Fluke 165X Installation Manual

Fluke 165X Installation Manual

Electrical installation tester
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165X
Electrical Installation Tester
Users Manual
September 2003
© 2003 Fluke Corporation, All rights reserved. Printed in USA
All product names are trademarks of their respective companies.

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Summary of Contents for Fluke 165X

  • Page 1 ® 165X Electrical Installation Tester Users Manual September 2003 © 2003 Fluke Corporation, All rights reserved. Printed in USA All product names are trademarks of their respective companies.
  • Page 2 Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke’s opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation...

  • Page 3: Table Of Contents

    Table of Contents Title Page Introduction ........................1 Contacting Fluke......................1 Unpacking the Tester..................... 2 Operating the Tester...................... 6 Using the Rotary Switch.................... 6 Understanding the Pushbuttons................7 Understanding the Display ..................9 Input Terminals ......................16 Using the IR Port (Model 1653 Only) ................ 16 Error Codes.......................
  • Page 4 165X Users Manual Earth Resistance Testing by Loop Method ............25 Line Impedance ....................26 Measuring RCD Tripping Time .................. 28 Measuring RCD Tripping Current (Models 1652 and 1653 Only) ......32 Measuring Earth Resistance (Model 1653 Only) ............34 Testing Phase Sequence (Model 1653 Only) ............
  • Page 5 Contents (continued) Tripping Speed Test ( ∆ T) ..................52 Tripping Speed Test ( ∆ T) ..................53 Tripping Current Measurement/Ramp Test (I N ) ..........54 ∆ Earth Resistance Test (R E ) ..................54 Phase Sequence Indication ..................55 Mains Wiring Test .....................
  • Page 6 165X Users Manual...
  • Page 7 List of Tables Table Title Page Standard Accessories ......................2 Country Specific Mains Cords....................5...
  • Page 8 165X Users Manual...
  • Page 9 List of Figures Figure Title Page Rotary Switch........................6 Pushbuttons.......................... 7 Display Features ........................9 Input Terminals ........................16 Error Display ......................... 17 Lead Swapping Modes ......................19 Volts Display/Switch and Terminal Settings................20 Insulation Resistance Display/Switch and Terminal Settings..........21 Continuity and Continuity Zero Display/Switch and Terminal Settings........
  • Page 10 165X Users Manual Earth Resistance Test Connection ..................34 Phase Sequence Display/Switch and Terminal Settings ............35 Phase Sequence Test Connection ..................35 Attaching the IR Adapter .......................39 Replacing the Fuse and Batteries ..................43 viii...
  • Page 11 Warnings: Read Before Using To avoid possible electric shock or personal injury: • Use the tester only as specified in this manual, or the protection provided by the tester might be impaired. • Do not use the tester in wet environments. •...

  • Page 12: Introduction

    All figures show the Model USA: 1-888-99-FLUKE (1-888-993-5853) 1653. Canada: 1-800-36-FLUKE (1-800-363-5853) Europe: +31 402-675-200 The 165X testers are designed to measure and test the following: Japan: +81-3-3434-0181 Singapore: +65-738-5655 • • Voltage and...

  • Page 13: Unpacking The Tester

    Table 1. Standard Accessories Model Description Part Number 1651 1652 1653 Robin 1652 Robin 1653 √ √ √ 165X-8008 Probe, Multifunctional 2000757 √ √ √ √ √ Country Specific Mains Test Cord Various – See Table 2 √ √ TL-L1, Test Lead, Red 2044945 √...
  • Page 14 Electrical Installation Tester Unpacking the Tester Table 1. Standard Accessories (cont.) Model Description Part Number 1651 1652 1653 Robin 1652 Robin 1653 √ √ √ Probe, Test, Banana Jack, 4 mm 2068904 Tip, Blue √ √ √ √ √ 102-406-003, Probe cap,GS-38 1942029 √...
  • Page 15 Quick Reference Card 1674804 √ √ √ √ √ Case, Tool Box, Yellow 1664213 √ √ √ √ √ Hard Case Insert, Foam, 2061011 Polyurethane √ √ √ √ √ Carrying Strap, Padded 2045406 √ √ Fluke-1653-2014, IR Adapter 2043365...
  • Page 16 Electrical Installation Tester Unpacking the Tester Table 2. Country Specific Mains Cords Mains Cord Cord Type Part Number British BS1363 2061367 Shuko CEE 7/7 2061332 Germany/France/Belgium Denmark AFSNIT 107-2-DI 2061371 Australia/New Zealand AS 3112 2061380 Switzerland SEV 1011 2061359 Italy CEI 23-16/VII 2061344...

  • Page 17: Operating The Tester

    165X Users Manual Operating the Tester Number Symbol Measurement Function Volts. Using the Rotary Switch Use the rotary switch (Figure 1) to select the type of test Insulation resistance. you want to perform. Continuity. Loop impedance. ∆ RCD tripping time.

  • Page 18: Understanding The Pushbuttons

    Electrical Installation Tester Operating the Tester Understanding the Pushbuttons Button Description Use the pushbuttons (Figure 2) to control operation of the Zero test lead resistance offset. tester, select test results for viewing, and scroll through • selected test results. Loop input select (L-N, L-PE). •...
  • Page 19 165X Users Manual Button Description Button Description • Starts the selected test. RCD type (AC, DC, AC-S, or DC-S). The T key is surrounded by a “touch • Memory RECALL. pad”. The touch pad measures the potential between the operator and •...

  • Page 20: Understanding The Display

    Electrical Installation Tester Operating the Tester Understanding the Display apx020f.eps Figure 3. Display Features...
  • Page 21 165X Users Manual Annunciator Meaning Displays the selected Memory mode. Memory modes are: Select (1), Store (2), Recall (3), or Clear (4). Configuration options. Settings you can make within the measurement functions. For T) you can press 2 to multiply the ∆...
  • Page 22 Electrical Installation Tester Operating the Tester Annunciator Meaning Indicates the selected rotary switch setting. The measurement value in the primary display also corresponds to the switch setting. Rotary switch settings are: Volts Insulation Continuity Loop RCD time I ∆ RCD trip Earth Phase Rotation U L =...
  • Page 23 165X Users Manual Annunciator Meaning Primary display and measurement units. Memory locations. See “Storing and Recalling Measurements” on page 36 for detailed information on using memory locations. Low battery icon. See “Testing and Replacing the Batteries” on page 41 for additional information on batteries and power management.
  • Page 24 Electrical Installation Tester Operating the Tester Annunciator Meaning Appears when the instrument is uploading data using FlukeView Forms. Name of the secondary measurement function. Test voltage for insulation test. Fault voltage. Measures neutral to earth. Prospective Short Circuit. Calculated from measured voltage and impedance when reading line to neutral.
  • Page 25 165X Users Manual Annunciator Meaning Secondary display and measurement units. Some tests will return more than one result or return a computed value based on the test result. This will occur with: • Volts Secondary display shows line frequency. •...
  • Page 26 Electrical Installation Tester Operating the Tester Annunciator Meaning battery test Appears when you are testing the batteries. For more information see “Testing and Replacing the Batteries” on page 41. Appears when you press the Z button to zero the leads. After the zeroing ZERO operation, the icon stays illuminated indicating that zeroing has been performed.

  • Page 27: Input Terminals

    Using the IR Port (Model 1653 Only) Input Terminals The Model 1653 tester has an IR port (Figure 22) that Figure 4 shows the 165X input terminals. allows you to connect the tester to a computer and upload test data using Flukeview Forms Documenting Software .

  • Page 28: Error Codes

    Error Condition Code Self-Test Fails Over-Temp apx032f.eps Figure 5. Error Display Fault Voltage Excessive Noise Probe Resistance Note If the self-test fails, you will need to return the tester to Fluke for service.

  • Page 29: Power-On Options

    165X Users Manual Power-On Options Keys Power-On Options To select a power-on option, press O and the function • When a swapped lead is detected In L-n key simultaneously and then release the O button. (cont.) mode, testing is inhibited and you must Power-on options are retained when the tester is turned manually swap the leads.
  • Page 30 Electrical Installation Tester Operating the Tester Manual Lead Swapping Mode Selected Automatic Lead Swapping Mode Selected apx026f.eps Figure 6. Lead Swapping Modes...

  • Page 31: Making Measurements

    165X Users Manual Making Measurements To measure voltage and frequency Measuring Volts and Frequency Turn the rotary switch to the V position. Use the L and PE (red and green) terminals for this test. You can use test leads or mains cord when measuring AC voltage.

  • Page 32: Measuring Insulation Resistance

    Electrical Installation Tester Making Measurements Use the 4 to select the test voltage. Most insulation Measuring Insulation Resistance testing is performed at 500 V, but observe local test requirements. Press and hold T until the reading settles and the tester beeps. For most tests you will want to use the probe with the remote control T button.

  • Page 33: Measuring Continuity

    165X Users Manual Measuring Continuity A continuity test is used to verify the integrity of connections by making a high resolution resistance measurement. This is especially important for checking Protective Earth connections. Note In locales where electrical circuits are laid out in a...
  • Page 34 Electrical Installation Tester Making Measurements Before making a continuity test, short the ends of the probes together and press Z. The tester measures probe resistance, stores the reading in memory, and subtracts it from readings. The resistance value is saved even when power is turned off so you don’t need to repeat the operation every time you use the instrument.

  • Page 35: Measuring Loop/Line Impedance

    165X Users Manual Note Measuring Loop/Line Impedance If the L and N terminals are reversed, the tester will auto-swap them internally and continue testing. If the tester is configured for UK operation, testing will halt and you will need to manually swap the terminals.

  • Page 36: Earth Resistance Testing By Loop Method

    Electrical Installation Tester Making Measurements Earth Resistance Testing by Loop Method You can also use the tester to measure the earth resistance component of the total loop resistance. Check your local regulations to determine if this method is acceptable in your area. You can use three leads or the mains cord to perform this test.

  • Page 37: Line Impedance

    165X Users Manual • To measure earth resistance using the loop test L-PE loop measurement. This is a way of making a method high current, 2-wire loop measurement. It cannot be used on circuits protected by RCDs because it will Turn the rotary switch to the Z position.
  • Page 38 Electrical Installation Tester Making Measurements Press and release T. Wait for the test to complete. Use the connection shown in Figure 14 when measuring in a 3-phase system. • The primary (upper) display shows the line impedance. • The secondary (lower) display shows the N (L3/Blue) Prospective Short Circuit Current (PSC).

  • Page 39: Measuring Rcd Tripping Time

    165X Users Manual Measuring RCD Tripping Time Note When measuring trip time for any type RCD, the tester first does a pretest to determine if the actual test will cause a fault voltage exceeding the limit (25 or 50 V). To avoid having an...
  • Page 40 Electrical Installation Tester Making Measurements Note Note If the L and N terminals are reversed, the tester Model 1651 only allows selection of the x1 will auto-swap them internally and continue multiplier. testing. If the tester is configured for UK Press 3 to select the RCD type.
  • Page 41 165X Users Manual Press 4 to select the test current phase, 0° or 180°. Press 2 to select Auto mode. RCDs should be tested with both phase setting, as Press 3 to select a standard AC RCD (E). their response time can vary significantly depending on the phase.
  • Page 42 Electrical Installation Tester Making Measurements The tester restores the initial phase setting and supplies 5x the rated RCD current for up to 50 ms. The RCD should trip and the test results appear in the primary display. 10. Reset the RCD. 11.

  • Page 43: Measuring Rcd Tripping Current (Models 1652 And 1653 Only)

    165X Users Manual XW Warning Measuring RCD Tripping Current (Models 1652 and 1653 Only) • Test the connection between the N- conductor and earth before starting the test. A voltage between the N-conductor and earth may influence the test. •...
  • Page 44 Electrical Installation Tester Making Measurements To measure RCD tripping current RCD testing at locations with IT systems requires a special test procedure because the Protective Earth Turn the rotary switch to the I position. ∆N connection is grounded locally and is not tied directly to the power system.

  • Page 45: Measuring Earth Resistance (Model 1653 Only)

    165X Users Manual Measuring Earth Resistance (Model 1653 Only) Earthing rod under test PE (E) N (S) L (H) 62% L apx010f.eps Figure 18. Earth Resistance Display/Switch and apx014f.eps Figure 19. Earth Resistance Test Connection Terminal Settings The earth resistance test is a 3-wire test consisting of two To measure earth resistance test stakes and the earth electrode under test.

  • Page 46: Testing Phase Sequence (Model 1653 Only)

    Electrical Installation Tester Making Measurements Testing Phase Sequence (Model 1653 Only) N (L3/Blue) PE (L2/Green) L (L1/Red) apx011f.eps apx022f.eps Figure 20. Phase Sequence Display/Switch and Figure 21. Phase Sequence Test Connection Terminal Settings To perform a phase sequence test Use the connection shown in Figure 21 when making a phase sequence test connection.

  • Page 47: Storing And Recalling Measurements (Model 1653 Only)

    165X Users Manual Storing and Recalling Measurements Field Description (Model 1653 Only) The data id number field (c) is the measurement number. The Using Memory Mode measurement number automatically You can store up to 500 measurements on the tester. The increments.

  • Page 48: Storing A Measurement

    Electrical Installation Tester Storing and Recalling Measurements (Model 1653 Only) Note To enter Memory mode If you press the up or down arrow key ( U ) once, Press the M button to enter Memory mode. The the number increments or decrements by one. If display changes to a memory mode display.

  • Page 49: Recalling A Measurement

    165X Users Manual • If the data identity has been previously used, the Clearing Memory display will show STO? Press 2 again to store To clear all memory the data, press 1 to choose another data identity, press M to exit Memory mode.

  • Page 50: Uploading Test Results (Model 1653 Only)

    Electrical Installation Tester Uploading Test Results (Model 1653 Only) Uploading Test Results (Model 1653 Only) IR Adapter IR Device IR Port apx031f.eps Figure 22. Attaching the IR Adapter...

  • Page 51: Maintaining The Tester

    165X Users Manual Data readings are copied directly into the active form. To upload test results Refer to the FlukeView Forms Documenting Software Users Manual for additional information. Connect the IR serial cable to the serial port on the Maintaining the Tester...

  • Page 52: Testing And Replacing The Batteries

    Electrical Installation Tester Maintaining the Tester XW Warning Testing and Replacing the Batteries To avoid electrical shock or personal injury, Battery voltage is continuously monitored by the tester. If remove the test leads and any input signals the voltage falls below 6.0 V (1.0 V/cell), the low battery icon B appears on the display, indicating that there is before replacing the battery or fuses.

  • Page 53: Testing And Replacing The Fuse

    165X Users Manual Testing and Replacing the Fuse To replace the batteries (Refer to Figure 23) XW Warning Press O to turn the tester off. To avoid electrical shock or damage to the Remove the test leads from the terminals.
  • Page 54 Electrical Installation Tester Maintaining the Tester To replace the fuse (See Figure 23) Press O to turn the tester off. Remove the test leads from the terminals. Remove the battery door by using a standard-blade screwdriver to turn the battery door screws one-quarter turn counterclockwise.

  • Page 55: Specifications

    165X Users Manual Specifications Measurement Function 1651 1652 1653 Features by Model √ Earth Resistance Measurement Function 1651 1652 1653 √ Phase Sequence Indicator √ √ √ Voltage & Frequency Other Features √ √ √ Wiring polarity checker √ √...

  • Page 56: General Specifications

    Electrical Installation Tester Specifications General Specifications Specification Characteristic Size 10 cm (L) x 25 cm (W) x 12.5 cm (H) Weight (with batteries) 1,5 Kg Battery size, quantity Type AA, 6 ea. Battery type Alkaline supplied. Usable with 1,2 V NiCd or NiMH batteries (not supplied) Battery life (typical) 200 hours idling Fuse...
  • Page 57 165X Users Manual Specification Characteristic Operating Altitude 0 to 2000 meters Shock, Vibration Vibration to Class 3 per Mil-Prf-28800F 1 meter drop test, six sides, oak floor Sealing IP-40 EMI Immunity 3 V/meter Complies with EN61326 Safety Complies with UL 3111, ANSI/ISA-S82.01 – 1992 CSA C22.2 No.

  • Page 58: Electrical Measurement Specifications

    Electrical Installation Tester Specifications Electrical Measurement Specifications The accuracy specification is defined as ± (% reading +digit counts) at 23 °C ± 5 °C, ≥ 80% RH. Between -10 °C and 18 °C and between 28 °C and 40 °C, accuracy specifications may degrade by 0,1 x (accuracy specification) per °C. AC Voltage Measurement (V) Accuracy Range...

  • Page 59: Insulation Resistance Measurement (R Iso )

    165X Users Manual Live Circuit Detection Inhibits test if terminal voltage > 10 V ac detected prior to initiation of test. Insulation Resistance Measurement (R Test Voltages Accuracy of Test Voltage (at rated test current) Model 1651 Model 1652 Model 1653...

  • Page 60: Loop And Line Impedance (Z I)

    Electrical Installation Tester Specifications Auto Discharge Discharge time constant < 0.5 second for C = 1 uF or less. Live Circuit Detection Inhibits test if terminal voltage > 30 V prior to initiation of test. Maximum Capacitive Load: Operable with up the 5 uF load. Loop and Line Impedance (Z Measuring Range 100 - 500 V ac (50/60 Hz)

  • Page 61: Pfc, Psc Test

    165X Users Manual PFC, PSC Test Computation PFC or PSC determined by dividing measured mains voltage by measured loop (L-PE) resistance or line (L-N) resistance. Range 0 to 10 kA Resolution and Units Resolution Units < 1000 A > 1000 A 0.1 kA...

  • Page 62: Rcd Testing

    Electrical Installation Tester Specifications RCD Testing RCD Types Tested RCD Type* Model 1651 Model 1652 Model 1653 √ √ √ √ √ √ √ √ √ √ AC – Responds to AC G – General, no delay S – Time delay A –...

  • Page 63: Test Signals

    165X Users Manual Test Signals RCD Type Test Signal Description The waveform is a sinewave starting at zero crossing, polarity determined by phase selection (0º phase starts with low to high zero crossing, 180º phase starts with high to low zero crossing). The magnitude of the test current is I n x Multiplier for all tests.

  • Page 64: Tripping Speed Test ( ∆ T)

    Electrical Installation Tester Specifications Tripping Speed Test ( ∆ T) Models 1652 and 1653 Current Settings Multiplier Current Accuracy 10–30–100–300-500-1000 mA x ½ +0% -10% of test current 10–30–100–300-500-1000 mA +10% -0% 10-30 mA +10% Measurement Range Current Multiplier *RCD Type Trip Time Accuracy Europe x ½...

  • Page 65: Tripping Current Measurement/Ramp Test (I ∆ N )

    165X Users Manual Tripping Current Measurement/Ramp Test (I ∆ N Models 1652 and 1653 Dwell Time Measurement Current Range Step Size Accuracy Type G Type S 50% to 110% of 10% of I 300 ms/step 500 ms/step + 5 % ∆...

  • Page 66: Phase Sequence Indication

    Electrical Installation Tester Specifications Live Circuit Detection Inhibits test if terminal voltage > 10 V ac is detected prior to start of test. Phase Sequence Indication Model 1653 Only Q icon Phase Sequence indicator is active. Icon Display of Phase Sequence Displays “1-2-3”...

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