KYMCO Downtown 200i Service Manual page 82

8. DRIVE AND DRIVEN PULLEYS/
V-BELT
LEFT CRANKCASE COVER
REMOVAL
Remove the met-in box and carrier.
Remove the body cover, center cover and rear
fender A together.
Remove the protector cover of left crankcase
cover.
Remove the bolts attaching to the left crankcase
cover.
Remove the gasket and dowel pins.
INSPECTION
Check the bearing for wear or damage.
Replace the bearing with a new one if the bearing
is noisy or have excessive play.
DRIVE PULLEY
DRIVE PULLEY FACE REMOVAL
Remove the left crankcase cover.
Hold the drive pulley using a universal holder and
remove the drive face nut and washer.
Remove the drive pulley face.
Special
Universal Holder E017
CLUTCH OUTER/DRIVEN PULLEY/V-
BELT
REMOVAL
Remove the drive pulley face.
Hold the clutch outer with the universal holder
and remove the clutch outer nut, bushing and
washer.
Special
Universal Holder E017
Remove the clutch outer, driven pulley and belt
together.
Remove the drive belt from the movable drive
face.
8-3
DOWNTOWN 200i
Left Crankcase Cover
Bearing
Drive Pulley Face
Universal Holder
Bushing
Movable Drive Face
Nut