Service Information; Troubleshooting - KYMCO Downtown 200i Service Manual

18. STARTING SYSTEM

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• The removal of starter motor can be accomplished with the engine installed.
• After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air from the
cooling system.
SPECIFICATIONS
Item
Starter motor brush length
TORQUE VALUES
Starter motor mounting bolt

TROUBLESHOOTING

Starter motor won't turn
• Fuse burned out
• Weak battery
• Faulty ignition switch
• Faulty starter clutch
• Faulty front or rear stop switch
• Faulty starter relay
• Poorly connected, broken or shorted wire
• Faulty starter motor
Standard (mm)
12.5mm
1.0kgf-m(10N-m)
Lack of power
• Weak battery
• Loosed wire or connection
• Foreign matter stuck in starter motor
or gear
Starter motor rotates but engine does
not start
• Faulty starter pinion
• Starter motor rotates reversely
• Weak battery
DOWNTOWN 200i
Service Limit (mm)
8.5mm
18-2