Cylinder Head Disassembly - KYMCO Downtown 200i Service Manual

6. CYLINDER HEAD/VALVES
Remove two nuts attaching to the upper/lower
side of cylinder head.
Remove two bolts attaching to the cylinder head.
Remove the cylinder head.
Remove the dowel pins and cylinder head gasket.
Remove the cam chain guide.
Remove all gasket material from the cylinder
head mating surface.
Be careful not to drop any gasket material
into the engine.

CYLINDER HEAD DISASSEMBLY

Remove the valve spring cotters, retainers,
springs, spring seats and valve stem seals using a
valve spring compressor.
• Be sure to compress the valve springs
with a valve spring compressor.
• Mark all disassembled parts to ensure
correct reassembly.
Special
Valve spring compressor
Remove carbon deposits from the exhaust port
and combustion chamber.
6-7
E040
Nut
Bolts
Cylinder Head Gasket
Cam Chain Guide
Valve Spring Compressor
DOWNTOWN 200i
Dowel pins