Valves And Cylinder Head Disassembly And Assembly - Suzuki GRAND VITARA Owner's Manual

d) Repeat Step c).
e) Tighten bolt "A" to specified torque.
NOTE
Be sure to tighten M8 bolt "A" after securing
the other bolts.
Tightening torque
Cylinder head bolt for M8 (a): 25 N·m (2.5
kgf-m, 18.0 lb-ft)
Cylinder head bolt for M10 (b): 20 N⋅m (2.0
kgf-m, 14.5 lb-ft), 40 N⋅m (4.0 kgf-m, 29.0 lb-ft)
and then retighten by turning through to 60°
twice
6) Install camshafts, tappet and shim referring to
"Camshaft, Tappet and Shim Removal and
Installation: For M16A Engine with VVT".
7) Install timing chain referring to "Timing Chain and
Chain Tensioner Removal and Installation: For M16A
Engine with VVT".
8) Install timing chain cover referring to "Timing Chain
Cover Removal and Installation: For M16A Engine
with VVT".
9) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For M16A
Engine with VVT".
10) Install oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For M16A Engine
with VVT in Section 1E".
Valves and Cylinder Head Disassembly and
Assembly
Disassembly
1) For ease in servicing cylinder head, remove intake
manifold, injectors, exhaust manifold from cylinder
head.
Engine Mechanical: For M16A Engine with VVT 1D-35
2) Using special tools (Valve lifter), compress valve
spring and then remove valve cotters (1) also by
using special tool (Forceps).
Special tool
(A): 09916–14510
(B): 09916–14521
(C): 09916–84511
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3) Release special tools (Valve lifter), and remove
spring retainer and valve spring.
4) Remove valve from combustion chamber side.
5) Remove valve stem seal (1) from valve guide and
valve spring seat (2).
NOTE
Do not reuse valve stem seal once
disassembled. Be sure to use new seal when
assembling.
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