Timing Chain Cover Inspection; Oil Control Valve Removal And Installation - Suzuki GRAND VITARA Owner's Manual

9) Install oil gallery pipes No.2 and No.3 to cylinder
head (4) and timing chain cover (5).
Tighten bolts to specified torque.
Tightening torque
Oil gallery pipe No.2 and No.3 bolt (a): 11 N·m (
1.1 kgf-m, 8.0 lb-ft)
(a)
4
5
10) Install water pump pulley.
11) Install oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For M16A Engine
with VVT in Section 1E".
12) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For M16A
Engine with VVT".
13) Install crankshaft pulley (1). Tighten bolt (2) to
specified torque. To lock crankshaft pulley, use
special tool with it as shown in the figure.
Special tool
(A): 09917–68221
Tightening torque
Crankshaft pulley bolt (a): 150 N·m (15.0 kgf-m,
108.5 lb-ft)
14) Install water pump and generator drive belt referring
to "Water Pump and Generator Drive Belt Removal
and Installation (For M16 Engine): in Section 1J".
15) Install P/S pump and A/C compressor drive belt
referring to "P/S Pump and A/C Compressor (If
Equipped) Drive Belt Removal and Installation for
M16 Engine Model: in Section 6C".
16) Install engine assembly to vehicle referring to
"Engine Assembly Removal and Installation: For
M16A Engine with VVT".
(a)
1
2
3
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Engine Mechanical: For M16A Engine with VVT 1D-21

Timing Chain Cover Inspection

Oil Seal
Check oil seal lip for fault or other damage. Replace as
necessary.
Timing Chain Cover
Inspect strainer (1) of oil passage for driving intake cam
timing sprocket assembly (VVT actuator).
If clog or foreign matter exists, clean strainer.
1

Oil Control Valve Removal and Installation

Removal
1) Drain engine oil referring to "Engine Oil and Filter
Change: in Section 0B".
2) Remove P/S pump and A/C compressor drive belt
referring to "P/S Pump and A/C Compressor (If
Equipped) Drive Belt Removal and Installation for
M16 Engine Model: in Section 6C".
3) With hose connected, detach P/S pump from its
bracket referring to "P/S Pump Removal and
Installation for M16 Engine Model: in Section 6C".
CAUTION
!
Suspend removed P/S pump at a place where
no damage will be caused during removal
and installation of engine assembly.
4) Remove P/S pump bracket.
5) Remove oil gallery pipe No.1 (1) and oil control valve
(2) from timing chain cover (3).
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