Table Of Contents - CITROEN 2001 BERLINGO Handbook

Table of Contents

Presentation2
Index4
Table Of Contents4
Xsara 09/2000 Xsara Picasso4
Identification Of Vehicles5
Berlingo47
Lubricants48
Factory Evolutions In 2000 Model Year48
Engine Oil Norms48
Acea Norms49
Api Norms49
Engine Oil Consumption62
Engine Specifications63
Special Features - Tightening Torques67
All Types67
Cylinder Head70
Auxiliary Equipment Drive Belt83
Auxiliary Drive Belt86
Xsara87
Checking And Setting The Valve Timing107
Xsara Handbrake Picasso107
Refitting The Timing Belt110
Pre-Tensioning The Timing Belt110
Adjusting The Belt Fitting Tension111
Checking The Belt Tension111
Checking The Valve Timing112
Setting The Valve Timing112
Checking The Tension120
Repositioning The Flange125
Checking The Setting126
Engine Oil Pressure Switch146
Oil Filters148
Filling And Bleeding The Cooling Circuit149
Filling And Bleeding149
Idling - Anti-Pollution150
Xsara Picasso152
Petrol Injection154
Ifl4155
Bosch Mp7.3155
K'/L3156
Bosch Mp5.2156
Marelli 1Ap20158
Sagem Sl96158
L3 Sagem Sl 96 (Petrol)/ Necam Koltec (Lpg)158
Marelli 1Ap10159
Safety Requirements170
In The Event Of A Major Gas Leak170
Precautions To Be Taken Before Carrying Out Any Repair Work171
Specifications: Petrol/Lpg Dual Fuel System172
Checks: Low Pressure Fuel Supply Circuit180
Checking And Setting The Delphi Mechanical Injection Pump187
Adjusting The Delphi Mechanical Injection Pump Controls192
Adjusting The Accelerator Control193
Adjusting The Anti-Stall (Residual Output)193
Checking The Engine Deceleration194
Adjusting The Fast Idle195
Checking The Thermostatic Sensor195
Checking The Accelerator Cable Tension195
Adjusting The Idle Speed196
Engine Cold197
Fast Idle197
Engine Hot197
Engine Stopped197
Fitting An Injector198
Tool To Remove/Refit Injectors198
Bosch Injection Pump Specifications200
Setting The Injection Pump.202
Setting The Injection Pump203
Checking The Injection Pump204
Adjusting The Fast Idle Speed205
Speedometer211
Clutch Specifications212
Clutch: Checks And Adjustments215
Refitting The Clutch Cable216
Clutch Disengagement Phase220
Engagement / Adjustment Phase220
Ma/5 Gearbox225
Ma/5 Gearbox Controls226
Be3/5 Gearbox227
Be3/5 Gearbox Controls228
Be4/5 Gearbox Specifications229
Be4/5 Gearbox - Checks And Adjustments233
Mb3 Automatic Gearbox235
Recommendations - Precautions (Mb3 Automatic Gearbox)236
Driveshafts236
Mb3 Automatic Gearbox Controls240
Selection Control241
Adjusting The Selection Control241
Al 4 Automatic Gearbox242
Recommendations - Precautions : Al 4 Automatic Gearbox243
Procedure Before Repairs244
Reading The Fault Codes246
Presence Of Anomalies246
Shift Lock249
Unlocking The Shift Lock (In Normal Operation)249
Unlocking The Shift Lock (In The Event Of A Malfunction)249
4 Hp 14 Automatic Gearbox250
4 Hp 14 Automatic Gearbox Controls251
Adjusting The Gear Selector252
Preliminary Conditions253
Accelerator Cable Adjustment253
Kick Down Cable Adjustment253
Driveshafts - Gearboxes254
Axle Geometry255
Geometry Of The Axles At Reference Height255
Front Height256
Rear Height256
Special Features : Suspension - Steering258
Front Suspension Springs258
Rh / Lh Transversal Transmission258
Bearing Assembly258
Front Axle259
Rear Axle260
Rear Axle - Suspension261
Steering Specifications262
Manual Steering263
Power-Assisted Steering264
Power Steering System265
Values Of The Front And Rear Suspensions, At Reference Height269
Pivot Ball Joint276
Rear Damper281
Manual Steering Specifications282
Power-Assisted Steering Specifications285
Steering Wheel - Power-Assisted Steering285
Power-Assisted Steering Assembly288
Measurements At Reference Height289
Suspension296
Height Of The Vehicle In Running Order296
Checking The Front And Rear Axles, Vehicle In Running Order297
Steering Column Specifications298
Brakes304
Adjusting The Brake Limiter304
Adjusting The Stop Lamp Switch304
Removing The Caliper305
Handbrake (Adjustment)306
Purge Des Brakes307
Brake Specifications308
Braking System Specifications312
Braking System Without Abs (Rear Drum Brakes)313
Braking System Without Abs (Rear Disc Brakes)313
Braking System With Abs (Rear Drum Brakes)314
Braking System With Abs (Rear Disc Brakes)314
Old Assembly315
New Assembly315
Rear Brake Specifications316
Checks And Adjustments : Brake Compensator317
Preliminary Pre-Check Operations317
Checking The Brake Pressure321
Preliminary Operations321
Checks321
Adjusting The Compensator322
Checking And Adjusting The Handbrake323
Bleeding The Brakes324
Checking And Adjusting The Load-Sensitive Brake Compensator328
Checking The Braking Pressure332
Adjusting The Load-Sensitive Brake Compensator333
Starter Motors336
Alternators345
Mbosch A120310028345
Valeo A11 Vi 45 H,T,C345
Valeo A13 Vi 84 Vc345
Valeo A11 Vi 55 H,T346
1.4I /L3349
I/L3 M351
Mvaleo A11 Vi357
Valeo A11 Vi 55 H,T,C357
Checking The Alternator Output359
Checking The Voltage Regulator359
Pre-Heating And Starting Systems360
Air Conditioning R 134 A (Hfc)362
Special Features : Air Conditioning System (R 134.A)366
Pollen Filter366
Behr Condenser With Integral Reservoir (16 Ti)367
Instruction For Replacing The Filter/Dryer Cartridge367
Compressor Lubricant370
Checking The Compressor Oil Level370
Checking Temperatures372
Conditions And Vehicle Equipment372
Vehicle Using R134.A Fluid (Compressor With Variable Capacity)373
Checking Pressures374
Checking The Air Conditioning System382