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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
XIR3N / IR3N
NATURAL GAS
XIR3P /IR3P
WARNING
!
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
C E R T I F I E D
1.36A
W415-1033 / A / 10.12.11
1
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Related Manuals for Napoleon XIR3N
Summary of Contents for Napoleon XIR3N
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Page 1: Natural Gas
TOUCH GLASS. C E R T I F I E D Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00... -
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS MINIMUM CLEARANCE TO COMBUSTIBLES GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION INSTALLATION LEVELLING THE APPLIANCE CHIMNEY CONNECTION GAS INSTALLATION FINISHING MINIMUM MANTEL CLEARANCES DOOR REMOVAL AND INSTALLATION IR3 LOG PLACEMENT XIR3 LOG PLACEMENT OPTIONAL ROCK PLACEMENT GLOWING EMBERS LOGO PLACEMENT... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Venting, see “INSTALLATION - CHIMNEY CONNECTION” section. Rating Plate, see “RATING PLATE INFORMATION” section. Logs, see “FINISHING - LOG Batteries, see “BATTERY INSTAL- PLACEMENT” section. LATION (IR3 only) section. W415-1033 / A / 10.12.11... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi... -
Page 5: Dimensions
DIMENSIONS ” ” 21” ” ” ” ” ” ” 12” ” MINIMUM CLEARANCE TO COMBUSTIBLES This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry) only. The minimum appliance opening size in which the appliance is to be installed is: HEIGHT 21 "... -
Page 6: General Information
A Carbon Monoxide detector is required in all rooms containing gas fi red appliances. • The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. The installation must conform with local codes or, in absence of local codes, the National Gas and Propane We suggest that our gas Installation Code CSA B149.1 in Canada, or the National... -
Page 7: Rating Plate Information
PROJECTION MAXIMALE DE 3” DU MUR AU DESSUS DE LA GARNITURE NORMALE EST 12”. REFERER AU MANUEL D’INSTALLATION POUR DES EXTENSIONS PLUS GRANDES. WOLF STEEL LTD. EEL LTD. L LTD. SOUFFLERIE OPTIONELLE GZ550-KT, GD65. 24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA ON ROAD, BARRIE. ONTAR N ROAD, BARRIE. ONT SERIAL NUMBER/NO. DE SERIE: XIR3/CXIR3 W385-0661 INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance. -
Page 8: Installation
3.0 INSTALLATION WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work done by a qualifi... -
Page 9: Chimney Connection
CHIMNEY CONNECTION Chimney installation must conform to both national and local code requirements. The chimney must be lined with one 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectively. Recommended kits come in 3 lengths: 2-3"... -
Page 10: Gas Installation
GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 11: Finishing
4.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS. -
Page 12: Door Removal And Installation
DOOR REMOVAL AND INSTALLATION WARNING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED. FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE. -
Page 13: Ir3 Log Placement
76.1A PHAZER logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process. -
Page 14: Xir3 Log Placement
XIR3 LOG PLACEMENT LOG SUPPORT B. Place the left middle log behind A. Place the rear log into position C. Insert the right middle log end the left log support. Insert a pin lining up the holes in the bottom onto the left log pin and place it (supplied) into the right end of the with the studs located at the rear of... -
Page 15: Optional Rock Placement
OPTIONAL ROCK PLACEMENT WARNING REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE Before beginning with the installation, remove the door and all burner media from the appliance including logs and charcoal strips. Retain the glowing embers. A. -
Page 16: On/Off Switch Installation (Ir3 Only)
ON/OFF SWITCH INSTALLATION (IR3 ONLY) Snap the ON/OFF switch into the slot located in the top right side of the surround. Run the two black wires up the side of the surround, through the wire clips and connect to the switch terminals (see surround leaflet instructions for details). -
Page 17: Electrical Information
5.0 ELECTRICAL INFORMATION WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH. -
Page 18: Wiring Diagram (Xir3)
WIRING DIAGRAM (XIR3) This appliance comes equipped with a battery back-up. If this back-up is used, install 4 AA batteries (not supplied) into the receiver. ACS/IPI Switch (OPTIONAL) Spark Electrode Flame Night Lights Sensor (OPTIONAL) Pilot 120V OUT AUX OUT POWER Control Module Valve... -
Page 19: Operation
6.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 20: Xir3 Operation
XIR3 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 21: Hand Held Remote Operations
6.2.3 HAND HELD REMOTE OPERATIONS Press the ON/OFF key on the transmitter. The transmitter display will show all active icons on the screen. A single “beep” from the receiver will confi rm reception of the command. BLUE LCD DISPLAY ON/OFF KEY THERMOSTAT KEY UP/DOWN ARROW KEY... -
Page 22: Flame Height
6.2.7 FLAME HEIGHT The remote control has six (6) fl ame levels. With the °F °F system on and the fl ame level at the maximum, press the Down Arrow Key once and it will reduce the fl ame height by one step until the fl ame is turned off. The Up Arrow Key will increase the fl... -
Page 23: Low Battery / Manual Bypass
6.2.10 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. -
Page 24: Timed Blower
6.2.14 TIMED BLOWER Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off. -
Page 25: Anti Condensation Control Switch (Optional)
ANTI CONDENSATION CONTROL SWITCH (OPTIONAL) This appliance has the option to go from an electronic intermittent pilot ignition to a standing pilot for cold climates. RIGHT SIDE OF DOOR FRAME (OPERATING SIDE) ANTI CONDENSATION CONTROL SWITCH W415-1033 / A / 10.12.11... -
Page 26: Adjustments
7.0 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. -
Page 27: Flame Characteristics
FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustrations provided. If any fl ames appear abnormal call a service person. PILOT BURNER ELECTRODE FLAME SENSOR FLAME MUST ENVELOP UPPER 3/8”... -
Page 28: Maintenance
8.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 29: Door Glass Replacement
DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. -
Page 30: Burner Removal
BURNER REMOVAL Remove the glass door, see "DOOR REMOVAL AND INSTALLATION" section. Remove the logs, see "FINISHING" section. Remove the 5 screws that secure Remove the 4 screws holding the the rear log support in place. Lift the rear burner tube and lift it up and support out. -
Page 31: Fcm Replacement
FCM REPLACEMENT WARNING TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. THE APPLIANCE MAY BE HOT. DO NOT SERVICE APPLIANCE UNTIL IT HAS COOLED. To access the fan control module, you must fi rst pull out the appliance, allowing enough room to access the left access plate. -
Page 32: Valve Train Replacement
VALVE TRAIN REPLACEMENT Remove the glass door. See "DOOR REMOVAL AND INSTALLATION" section. Remove the burners, see "BURNER REMOVAL" section. Remove the 14 screws holding the valve train in place. NOTE: A new gasket may be required when reinstalling the valve train assembly. Contact your local authorized dealer/distributor. -
Page 33: Replacements
W010-0133 W010-0133 BURNER ASSEMBLY W455-0070 W455-0070 NATURAL GAS PILOT INJECTOR W455-0068 W455-0068 PROPANE GAS PILOT INJECTOR W385-0334 W385-0334 NAPOLEON LOGO W562-0008 W562-0008 GLASS GASKET W010-2701 W010-2701 GLASS W/ GASKET W010-2702 W010-2702 DOOR, GLASS & GASKET ASSEMBLY W010-0058 BURNER TUBE ASSEMBLY... - Page 34 TERMINAL KITS REF NO. PART NO. DESCRIPTION GDI-226 TERMINAL VENT KITS REF NO. PART NO. DESCRIPTION 2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST: GDI-320KT VENT KIT 20FT GDI-325KT VENT KIT 25 FT GDI-335KT VENT KIT 35 FT W415-1033 / A / 10.12.11...
- Page 35 ACCESSORIES REF NO. XIR3 DESCRIPTION GI-RB GI-RB RISER BOX - PAINTED BLACK W175-0341 W175-0339 CONVERSION KIT - LP-NG W175-0340 W175-0338 CONVERSION KIT - NG-LP ON/OFF REMOTE THERMOSTATIC REMOTE F50DR F50DR DIGITAL REMOTE -RED F50DY F50DY DIGITAL REMOTE - GREY F50DK F50DK DIGITAL REMOTE - BLACK MKRY...
- Page 36 W415-1033 / A / 10.12.11...
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Page 37: Troubleshooting
10.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 38 SYMPTOM PROBLEM TEST SOLUTION Exhaust fumes Appliance is spilling. Ensure exhaust bracket gasket seal. smelled in room, Check door seal. headaches. Check for exhaust blockage. Check that venting is installed correctly. Room is in negative pressure; increase fresh air supply. Pilot will not light.
- Page 39 SYMPTOM PROBLEM TEST SOLUTION Pilot sparks but Gas supply. Verify that the incoming gas line ball valve is “Open”. will not light. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C. Module is not grounded. Verify the value and pilot assemblies are properly grounded to the metal chassis of the fi...
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Page 40: Warranty
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®... -
Page 41: Service History
12.0 SERVICE HISTORY 43.1 W415-1033 / A / 10.12.11... - Page 42 12.0 NOTES 44.1 W415-1033 / A / 10.12.11...
- Page 43 44.1 W415-1033 / A / 10.12.11...
- Page 44 44.1 W415-1033 / A / 10.12.11...