Kodak VERSAMARK DP7122 User Manual
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Kodak VERSAMARK DP7122 User Manual

Kodak VERSAMARK DP7122 User Manual

Changing fluid containers
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DP7122 Printer
K
V
ODAK
ERSAMARK
Changing Fluid Containers
Kodak Versamark, Inc.

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Summary of Contents for Kodak VERSAMARK DP7122

  • Page 1 DP7122 Printer ODAK ERSAMARK Changing Fluid Containers Kodak Versamark, Inc.
  • Page 3 DP7122 Printer ODAK ERSAMARK Changing Fluid Containers Block 3 Mod 11...
  • Page 4 Kodak Versamark, Inc. makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Kodak Versamark shall not be liable for any errors or for compensatory, incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples contained herein.
  • Page 5 Scope This guide describes how to connect the fluid supply containers to the 7122 Printer that are required for printer operation. Fluid supply contain- ers are metal cans of the following types: • 19-liter cans of ink and replenisher • 4-liter cans of ink (US) •...
  • Page 6 Scope Text Notations This manual uses the following typographical conventions. This style Refers to Text displayed by the software. Ready Anything you type, exactly as it appears, whether referenced in text or at a prompt. Special keys on the keyboard, such as enter, alt, and ENTER spacebar.

  • Page 7: Service And Support

    Scope Service and Support Technical equipment support is available 24 hours a day, 7 days a week. Software and applications support is available 8:00 a.m. to 5:00 p.m. EST/EDT, Monday through Friday. Call for telephone or on-site technical support; to order parts or supplies; to request documentation or product information.

  • Page 9: Table Of Contents

    Contents Safety and Preparation Safety Information....................2 Required Tools and Equipment ................4 Standard Tools ....................4 Special Tools....................4 Flush Kit ......................4 Printer Preparation....................5 Ink and Replenisher Procedures Draining Fluids...................... 8 Changing Filters....................11 Connecting Fluid Containers ................12 3.8-liter Can Connection ................

  • Page 11: Figures And Tables

    Figures and Tables Figure 1 Safety label locations, 7122 printer and printhead......2 Figure 2 Line switch and input power connection, back panel.......5 Figure 3 Vent fitting, installed on replenisher tank .........8 Figure 4 Drain container in position ...............9 Figure 5 Drain fitting, replenisher tank ............10 Figure 6 Ink tank draining ................10...
  • Page 13 Tables Table 1 Contents, flush kit 0192263 ............4 Table 2 Fluid supply containers, 7122 printer..........12 Table 3 Contents, supply can accessories kit 0193756......15 Table 4 Waste tank kits ................18 Changing Fluid Containers...
  • Page 14 Changing Fluid Containers...
  • Page 15 Safety and Preparation Read through all the following sections before starting any fluid container connection procedure: • Safety information • Required tools and equipment • Printer preparation.

  • Page 16: Print

    Safety and Preparation Safety Information Safety Information Apply all of the following safety guidelines to all 7122 procedures: • Follow all instructions in the Material Safety Data Sheets shipped with the ink and replenisher. The ink and replenisher used in the 7122 printer are regulated materials in the classifications shown below.
  • Page 17 Safety and Preparation Safety Information • Note the safety label symbols listed below; these warning symbols are used on the printer and printhead for general reference, and in the text to identify hazards related to specific procedures or actions. Warning: Electrostatic Sensitive Devices Avoid generating static electricity.

  • Page 18: Required Tools And Equipment

    Safety and Preparation Required Tools and Equipment Required Tools and Equipment The following sections list all items required to perform fluid container connection procedures. Standard Tools To disconnect and connect the various types of ink and replenisher containers, the following items are required: •...

  • Page 19: Printer Preparation

    Safety and Preparation Printer Preparation Printer Preparation Before starting the flush procedure, complete the following steps: 1. Read the “Safety Information” section. Mandatory Action: Wear Eye Protection Avoid contact with all fluids, ink and replenisher. Wearing goggles, gloves, and a face shield is highly recommended.
  • Page 21 Ink and Replenisher Procedures Changing the ink and replenisher in a 7122 printer consists of the following procedures: • Draining fluids • Changing filters • Connecting fluid containers • Connecting waste tanks • Filling the system. Before starting any procedure, read “Safety Information” through completely.

  • Page 22: Ink And Replenisher Procedures Draining Fluids

    Ink and Replenisher Procedures Draining Fluids Draining Fluids Use the following procedure to drain the ink and replenisher from the 7122 printer: 1. Check that the printer is ready for service (see “Printer Preparation”). 2. Put on gloves and eye protection. Avoid spilling ink and avoid direct contact with ink.

  • Page 23: Figure 4 Drain Container In Position

    Ink and Replenisher Procedures Draining Fluids 6. Use the external waste tank or any suitable container to receive the drained ink (see Figure 4). If another container is used, it must be approved to hold MEK. 7. Put the open end of the drain tube inside the container (see Figure 4). This ensures that the fluid flow does not spill.

  • Page 24: Figure 5 Drain Fitting, Replenisher Tank

    Ink and Replenisher Procedures Draining Fluids Figure 5 Drain fitting, replenisher tank Drain fitting 11. Move the drain tube to the other tank. 12. Monitor the draining of the second tank (see Figure 6). Figure 6 Ink tank draining Drain connection 13.

  • Page 25: Changing Filters

    Ink and Replenisher Procedures Changing Filters Changing Filters Use the following procedure to change the ink and replenisher (cleaner) filter assemblies: 1. Unpack the two replacement ink filters (0190794) in kit. Use either assembly as the replenisher (cleaner) filter assembly; the two assemblies are identical.

  • Page 26: Connecting Fluid Containers

    Fluid supply containers, 7122 printer Part Number Description 6077101-74 KODAK VERSAMARK 7101 SOLVENT BLACK INK-19 LITER CAN 6077102-74 KODAK VERSAMARK 7102 SOLVENT REPLENISHER-19 LITER CAN Two different lengths of draw tubes are provided for use with large or small cans (see Figure 3). The same cap assembly is used with both tubes.

  • Page 27: 3.8-Liter Can Connection

    Ink and Replenisher Procedures Connecting Fluid Containers 3.8-liter Can Connection The 3.8-liter (1 gallon) ink can (019xxxx) uses the same cap and tubing assembly as the 19-liter can. This ink container is provided for use in the U.S. only (see Figure 9). Figure 9 Small ink can, 3.8-liter (1 gal US) Cap and tubing assembly...

  • Page 28: 5-Liter Can Connection

    Ink and Replenisher Procedures Connecting Fluid Containers 5-liter Can Connection The 5-liter ink can (019xxxx) uses the same cap and tubing assembly as the 3.8-liter can. This ink container is provided for use in Europe only. Use the following procedure to connect a 5-liter can to the 7122 printer: 1.

  • Page 29: 19-Liter Can Connection

    Ink and Replenisher Procedures Connecting Fluid Containers 19-liter Can Connection To use metal cans used as fluid supply containers for the 7122 printer requires the SUPPLY CAN ACCESSORIES kit (0193756). This kit is shipped with every system and is available separately to upgrade systems originally shipped with other containers.

  • Page 30: Figure 13 Grounding Clamp Attachment, 19-Liter Can

    Ink and Replenisher Procedures Connecting Fluid Containers 4. Attach the clamp of the ground wire to the rim of the can (see Figure 13). Figure 13 Grounding clamp attachment, 19-liter can 5. Connect the SWAGLOK fitting on the fill tube to the appropriate connection on the printer back panel (C1 for ink, or C2 for replenisher).

  • Page 31: Figure 15 Fill Tube Insertion, 19-Liter Can

    Ink and Replenisher Procedures Connecting Fluid Containers 7. Insert the free end of the fill tube into the can (see Figure 15). Figure 15 Fill tube insertion, 19-liter can 8. Connect the fill tube to the cap assembly quick disconnect (see Figure 16).

  • Page 32: Connecting Waste Tanks

    Ink and Replenisher Procedures Connecting Waste Tanks Connecting Waste Tanks The 7122 printer requires the following two external waste tank connections: • System waste tank • Catch pan waste tank. Each tank is part of a kit shipped with the printer (see Table 4). The same TANK-2 GALLON ASME UM CODE CONSTRUCTION MAAX WORKING PRESSURE=190psi@100 DEG F 1-11 1/2NPT FLOAT SWITCH PORT (0101270-022) is used in both kits.

  • Page 33: System Waste Tank Connection

    Ink and Replenisher Procedures Connecting Waste Tanks System Waste Tank Connection The system waste tank must be connected to the printer at all times during operation. The waste tank must be grounded at all times. Connect the waste line (C3) to Port 1 on the waste tank, and the waste reclaim line (C4) to Port 2 (see Figure 18).

  • Page 34: Catch Pan Waste Tank Connection

    Ink and Replenisher Procedures Connecting Waste Tanks Catch Pan Waste Tank Connection The metal service catch pan shipped with the printer has its own waste tank to collect fluid during printhead swabbing procedures. Connect the waste tank to the catch pan as shown in Figure 19. For instructions on using the service catch pan, see the printer Operator’s Guide (0114130- 603).

  • Page 35: Filling The System

    Ink and Replenisher Procedures Filling the System Filling the System Use the following procedure to fill the internal ink and replenisher tanks of the 7122 printer: 1. Connect the good ink and replenisher supply containers. Note: Leave the cabinet open to check for leaks. 2.
  • Page 38 0114208-602 0114208-603 ©Kodak Versamark, Inc.
  • Page 39 G:/framestyles6/covers versamark/images/ ..book2.tif @ 300 dpi..1 - 1 G:/framestyles6/covers versamark/images/ ..pie.tif @ 300 dpi..1 - 1 G:/framestyles6/covers versamark/images/ ..financial.tif @ 300 dpi..1 - 1 G:/framestyles6/covers versamark/images/ ..account.tif @ 300 dpi..1 - 1 G:/framestyles6/covers versamark/images/ ..23seconds.tif @ 275 dpi..1 - 1 ../../graphics.fdr/ ..........028 7122 safety.gif @ 150 dpi..
  • Page 40 1 - 2 Print Station 90...

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