Page 1: Table Of Contents
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Page 2: Introduction
Introduction ICONS Indicates a safety alert. Read the following section on Warnings. Indicates vehicle information related to recycling and other environmental concerns will follow. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards protecting the environment.
Page 3 INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation. SPECIAL NOTICES Diesel-powered vehicles Read the 7.3L Diesel Engine Owner’s Guide Supplement for information...
Page 4 Light Truck Body Builders Advisory Service 1–800–635–5560. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 5 Introduction Notice to owners with vehicles equipped with Power Take Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO.
Page 6: Instrumentation
Instrumentation Instrument cluster (pg. 8) Turn signal and Speed control* wiper/washer control (pg. 68) (pg. 68) FUEL FILL FUEL FUEL 0 0 0 0 0 RESET BRAKE 0 0 0 0 km/h RPM 1000 DOOR AJAR P R N SERVICE ENGINE RANGE SOON...
Page 7 Instrumentation Electronic sound Gearshift lever system (pg. 119) (pg. 30) Auxiliary power Passenger air bag point deactivate switch (pg. 25) (pg. 98) Climate control systems (pg. 25) 4WD control * (pg. 131)
Page 8 Instrumentation WARNING LIGHTS AND CHIMES FUEL FILL FUEL FUEL 0 0 0 0 0 RESET BRAKE 0 0 0 0 km/h RPM 1000 DOOR AJAR P R N SERVICE ENGINE RANGE SOON 4 X 4 Low fuel Illuminates as an early reminder of a low fuel condition indicated on the fuel gauge.
Page 9 Instrumentation What you should do if the Check Engine/Service Engine Soon light illuminates Light turns on solid: This means that the OBD I system has detected a malfunction. Temporary malfunctions may cause your Service Engine Soon light to illuminate. Examples are: 1.
Page 10 Instrumentation What you should do if the Service Engine Soon light illuminates Light turns on solid: This means that the OBD II system has detected a malfunction. Temporary malfunctions may cause your Service Engine Soon light to illuminate. Examples are: 1.
Page 11 (TCIL). The TCIL may flash steadily if a malfunction is detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur. Safety belt...
Page 12 Instrumentation Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously or flash faster, check for a burned-out turn signal bulb. Refer to Exterior bulbs in the Maintenance and care chapter.
Page 13 Instrumentation Door ajar Illuminates when the ignition is in the ON or START position and any DOOR door is open. AJAR Fuel reset Illuminates when the ignition is turned to the ON position and the FUEL fuel pump shut-off switch has been RESET triggered.
Page 14: Fuel Gauge
Instrumentation Key-in-ignition warning chime Sounds when the ignition key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened. Headlamps on warning chime Sounds when the headlamps or parking lamps are on, the ignition in the OFF position (and the key is not in the ignition) and the driver’s door is opened.
Page 15 Instrumentation Speedometer Indicates the current vehicle speed. 0 0 0 0 0 0 0 0 0 km/h Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “H”...
Page 16 Instrumentation Odometer Registers the total kilometers (miles) of the vehicle. 0 0 0 0 0 0 0 0 0 0 km/h Trip odometer Registers the kilometers (miles) of individual journeys. To reset, depress the control. 0 0 0 0 0 0 0 0 0 km/h Tachometer...
Page 17 Instrumentation Battery voltage gauge This gauge shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated), have the vehicle’s electrical system checked as soon as possible. Engine oil pressure gauge This shows the engine oil pressure in the system.
Page 18 Instrumentation TRIP COMPUTER (IF EQUIPPED) The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems. You may select display features on the trip computer for a display of status. The appearance of your vehicle’s trip computer may differ depending on your vehicle’s option package, but the functions are the same.
Page 19 Instrumentation To reset the average fuel economy: 1. Press the MODE control repeatedly until average fuel economy is displayed (this is the only resettable display). 2. Press the E/M and MODE controls simultaneously. The display will illuminate the “AVG” indicator. While the indicator is lit, release MODE both controls to reset the average...
Page 20 Instrumentation Your vehicle must be moving to calculate instantaneous fuel economy. When your vehicle is not moving, this function shows the approximate amount of fuel in the fuel tank in whole numbers (liters or gallons). If your tank is full or nearly full, the display will be “F”. If your tank is empty or nearly empty, the display will be “E”.
Page 21 Instrumentation Compass zone adjustment 1. Determine which magnetic zone you are in for your geographic location by referring to the zone map. 2. Locate the trip computer on the overhead console. 3. Turn ignition to the ON position. 4. Press and hold both trip computer controls.
Page 22 Instrumentation Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 2.
Page 23: Controls And Features
Controls and features HEADLAMP CONTROL Rotate the headlamp control to the first position to turn on the parking lamps. Rotate to the second position to also turn on the headlamps. Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: •...
Page 24 Controls and features Flash to pass Pull toward you to activate and release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of the PANEL instrument panel during headlamp and parklamp operation. • Rotate up to brighten. • Rotate down to dim. •...
Page 25 Controls and features AUXILIARY POWER POINT The auxiliary power point is located on the instrument panel. POWER POINT Do not plug optional electrical accessories into the cigarette lighter. Use the power point. CLIMATE CONTROL SYSTEM Heater only system (if equipped) Fan speed control Controls the volume of air circulated in the vehicle.
Page 26 Controls and features • (Vent) -Distributes outside air through the instrument panel registers. • OFF-Outside air is shut out and the fan will not operate. • (Panel and floor) -Distributes outside air through the instrument panel registers and the floor ducts. •...
Page 27 Controls and features Manual heating and air conditioning system (if equipped) Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. Mode selector control Controls the direction of the airflow to the inside of the vehicle.
Page 28 Controls and features • MAX A/C-Uses recirculated air to cool the vehicle. MAX A/C is noisier than A/C but more economical and will cool the inside of the vehicle faster. Airflow will be from the instrument panel registers. This mode can also be used to prevent undesirable odors from entering the vehicle.
Page 29 Controls and features Operating tips • In humid weather, select before driving. This will prevent your windshield from fogging. After a few minutes, select any desired position. • To prevent humidity buildup inside the vehicle, don’t drive with the climate control system in the OFF position. •...
Page 30: Using Your Audio System
Controls and features USING YOUR AUDIO SYSTEM AM/FM Stereo PUSH SEEK TONE TONE VOL TUNE AM/FM AM/FM Stereo PUSH SEEK TONE TONE VOL TUNE AM / FM STEREO AM/FM...
Page 31 Controls and features Your vehicle is equipped with a delayed accessory feature. This feature enables the audio playing media to continue playing up to 10 minutes after the ignition has been turned off, or until a door is opened. Volume/power control Press the control to turn the audio PUSH system on or off.
Page 32 Controls and features Tune adjust in radio mode • Press to move to the next SEEK frequency down the band (whether or not a listenable TUNE station is located there). Hold the control to move through the frequencies quickly. • Press to move to the next frequency up the band (whether or not a listenable station is located there).
Page 33 Controls and features Bass adjust The bass adjust control allows you PUSH to increase or decrease the audio system’s bass output. TONE With the electronic stereo radio, press the TONE control once, then use the volume knob to adjust the level.
Page 34 Controls and features Setting the clock Press CLK to toggle between listening frequencies and clock TONE mode. To set the hour, press and hold the CLK control and press: • to decrease hours and • to increase hours. SEEK SEEK TUNE TUNE To set the minute, press and hold...
Page 35 Controls and features AM/FM stereo cassette VOL - PUSH ON BASS TREB FADE TAPE SEEK SIDE 1 - 2 SCAN TUNE Your vehicle is equipped with a delayed accessory feature. This feature enables the audio playing media to continue playing up to 10 minutes after the ignition has been turned off, or until a door is opened.
Page 36 Controls and features If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. AM/FM select The AM/FM select control works in radio and tape modes.
Page 37 Controls and features Seek function in radio mode • Press to find the next SEEK listenable station down the frequency band. TUNE • Press to find the next listenable station up the frequency band. Scan function The scan function works in radio mode.
Page 38 Controls and features Bass adjust The bass adjust control allows you to increase or decrease the audio system’s bass output. BASS Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. TREB Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers.
Page 39 Controls and features Tape select • To enter tape mode while in radio mode, press the TAPE AMS control. TAPE Automatic Music Search The Automatic Music Search feature allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection.
Page 40 Controls and features Dolby noise reduction Dolby noise reduction operates only in tape mode. Dolby reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) Dolby noise reduction. The noise reduction system is manufactured under license from Dolby Laboratories Licensing Corporation.
Page 41 Controls and features • to decrease minutes and SEEK SEEK • to increase minutes. TUNE TUNE Premium AM/FM Stereo/Cassette/Single CD/Premium Sound DISC VOL - PUSH ON FM 1 MUTE TAPE DOLBY B NR AUTO SEEK TUNE SCAN BASS TREB FADE SIDE 1-2 COMP SHUFFLE...
Page 42 Controls and features Volume/power control Press the control to turn the audio VOL - PUSH ON system on or off. Audio power can also be turned on by pressing the AM/FM select control or the tape/CD select control. Audio power is turned off by using the volume/power control.
Page 43 Controls and features Tune adjust The tune control works in radio or CD changer mode. Tune adjust in radio mode • Press to move to the next SEEK SEEK frequency down the band (whether or not a listenable TUNE TUNE station is located there).
Page 44 Controls and features Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. SEEK SEEK TUNE TUNE Seek function in tape mode •...
Page 45 Controls and features Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape. (The tape scans in a forward direction. At the end of the tape’s first side, direction automatically reverses to the opposite side of the tape.) To stop on a particular selection, press the control again.
Page 46 Controls and features Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the AUTO control. 3. When the first six strong stations AUTO are filled, the station stored in memory preset control 1 will start playing.
Page 47 Controls and features • to decrease the treble output • to increase the treble output. Speaker balance adjust Speaker sound distribution can be FADE adjusted between the right and left speakers. Press the BAL control then press: • to shift sound to the left and •...
Page 48 Controls and features Tape/CD select • To begin tape play (with a tape loaded into the audio system) TAPE while in the radio or CD mode, press the TAPE control. Press the button during rewind or fast forward to stop the rewind or fast forward function.
Page 49 Controls and features Eject function Press the EJ control to stop and eject a tape. Press the EJ control to stop and eject a CD. Dolby noise reduction Dolby noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) the noise reduction.
Page 50 Controls and features Setting the clock To set the hour, press and hold the CLK control and press SEEK: AUTO • to decrease hours and • to increase hours. SEEK SEEK TUNE TUNE To set the minute, press and hold the CLK control and press TUNE: AUTO •...
Page 51 Controls and features If your vehicle has a separate clock module, (other than the digital radio display), the CLK button will not function in the above manner. AUTO The CLK button will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time).
Page 52 Controls and features MACH Audio System with AM/FM Stereo/Cassette/Single CD DISC VOL - PUSH ON MUTE TAPE AUTO DOLBY B NR SEEK TUNE SCAN BASS TREB FADE SIDE 1-2 COMP SHUFFLE Your audio system is equipped with selective lighting, a unique lighting strategy.
Page 53 Controls and features Turn control to raise or lower VOL - PUSH ON volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Page 54 Controls and features Tune adjust in radio mode • Press to move to the next SEEK SEEK frequency down the band (whether or not a listenable TUNE TUNE station is located there). Hold the control to move through the frequencies quickly. •...
Page 55 Controls and features Seek function in tape mode • Press to listen to the previous selection on the tape. • Press to listen to the next selection on the tape. Seek function for CD changer (if equipped) • Press to seek to the previous track of the current disc.
Page 56 Controls and features Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used to select up to six preset AM stations and twelve FM stations (six in FM1 and six in FM2). Setting memory preset stations 1.
Page 57 Controls and features Bass adjust The bass adjust control allows you BASS TREB to increase or decrease the audio system’s bass output. Press the BASS control then press: • to decrease bass output and • to increase bass output. Treble adjust The treble adjust control allows you BASS TREB...
Page 58 Controls and features Press the BAL control then press: • to shift sound to the left and • to shift sound to the right. Speaker fade adjust Speaker sound can be adjusted FADE between the front and rear speakers. Press the FADE control then press: •...
Page 59 Controls and features Rewind The rewind control works in tape and CD modes. • In tape mode, radio play will continue until rewind is stopped (with the TAPE control) or the beginning of the tape is reached. • In CD mode, pressing the REW control for less than three seconds results in slow rewind.
Page 60 Controls and features Compression adjust Compression adjust brings soft and COMP loud CD passages together for a more consistent listening level. Press the COMP control to activate and deactivate compression adjust. Shuffle feature The shuffle feature operates in CD SHUFFLE mode and plays all tracks on the current disc in random order.
Page 61 Controls and features To set the minute, press the AUTO clock/RDS control until SELECT MIN is displayed and press: • to decrease minutes and • to increase minutes. Radio Data System (RDS) feature This feature allows your audio AUTO system to receive text information from RDS-equipped FM radio stations.
Page 62 Controls and features RDS traffic announcement • Press the RDS control until AUTO TRAFFIC is displayed. • Use the SELECT control to select ON or OFF. With the feature ON, use the SEEK or SCAN control to find a radio station broadcasting a traffic report (if it is broadcasting RDS data).
Page 63 Controls and features • Classic • Country • Info • Jazz/R&B • Religious • Rock • Soft • Top 40 RDS show • With the RDS menu enabled, AUTO press the RDS control until SHOW is displayed. • Use the SEL control to select TYPE, NAME, TEXT or NONE.
Page 64 Controls and features CD changer (if equipped) The CD changer is located behind the driver’s seat in your vehicle. Slide the door to access the CD changer magazine. Press to eject the magazine. Make sure only one disc is inserted in each slot.
Page 65 Controls and features The magazine does not need to be full for the changer to operate. Radio power must be turned on to play the CDs in the changer. The magazine may be stored in the glove compartment when not being used. The CD magazine may be inserted or ejected with the radio power off.
Page 66 Controls and features CD and CD changer care • Handle discs by their edges only. Never touch the playing surface. • Do not expose discs to direct sunlight or heat sources for extended periods of time. • Do not insert more than one disc into each slot of the CD changer magazine.
Page 67 Controls and features Radio reception factors Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “signal modulation.” Signal modulation is a process radio stations use to increase their strength/volume relative to other stations.
Page 68 Controls and features TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. SPEED CONTROL (IF EQUIPPED) To turn speed control on • Press ON. Vehicle speed cannot be controlled until the vehicle is traveling at or above 48 km/h (30 mph).
Page 69 Controls and features To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed • Press SET/SET ACC/SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater...
Page 70: Coast
Controls and features To set a higher set speed • Press and hold SET/SET ACC/SET ACCEL. Release the control when the desired vehicle speed is reached or • Press and release SET/SET ACC/SET ACCEL. Each press will increase the set speed by 1.6 km/h (1 mph) or •...
Page 71 Controls and features To disengage speed control • Depress the brake pedal or • Depress the clutch pedal (if equipped) Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed.
Page 72 Controls and features To return to a previously set speed • Press RES/RSM/RESUME. For RES/RSM/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph). TILT STEERING WHEEL (IF EQUIPPED) Pull the tilt steering control toward you to move the steering wheel up or down.
Page 73: Roadside Emergencies
Controls and features HAZARD FLASHER For information on the hazard flasher control, refer to Hazard flasher in the Roadside emergencies chapter. WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The bars of varying length are for intermittent wipers.
Page 74 Controls and features FLASH TO PASS Pull toward you to activate and release to deactivate. OVERDRIVE CONTROL (IF EQUIPPED) Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts to second, third and fourth gear.
Page 75 Controls and features POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. AUTO • Press the bottom portion of the rocker switch to open. AUTO One touch down •...
Page 76 Controls and features Window lock The window lock feature allows only the driver to operate the power windows. WINDOW LOCK To lock out all the window controls except for the driver’s press the left side of the control. Press the right side to restore the window controls. Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF position or until...
Page 77 Controls and features POWER SIDE VIEW MIRRORS (IF EQUIPPED) The ignition must be in ACC or ON position to adjust the power side view mirrors. To adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror. MIRRORS 2.
Page 78 Controls and features CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. These include: • utility compartment with cassette/CD holder • coin holder • pen holder • writing surface REMOTE ENTRY SYSTEM (IF EQUIPPED) The remote entry system allows you to lock or unlock all vehicle doors without a key.
Page 79 Controls and features Locking the doors Press this control to lock all doors. To confirm all doors are closed and locked, press the control a second time within five seconds. The doors will lock again, the horn will chirp and the lamps will flash. If any of the doors are ajar, the horn will make two quick chirps, reminding you to properly close all...
Page 80 Controls and features Replacing the battery The transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. Typical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle. A decrease in operating range can be caused by: •...
Page 81 Controls and features Replacing lost transmitters Take all your vehicle’s transmitters to your dealer if service is required. If you purchase additional transmitters (up to four may be programmed), perform the following procedure: To reprogram the transmitters yourself, place the key in the ignition and turn from OFF to ON eight times in rapid succession (within 10 seconds) ending in ON.
Page 82 Controls and features TAILGATE LOCK (IF EQUIPPED) Your vehicle is equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock.
Page 83: Seating And Safety Restraints
Seating and safety restraints SEATING Full bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure that the seat is relatched into place. • Pull up on the release lever to quickly fold the seatback forward. 60/40 split bench seat (if equipped) •...
Page 84 Seating and safety restraints Captain’s chair (if equipped) • Lift the release bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • Pull the seatback handle up to recline the seat. • Push the release lever down to quickly fold the seatback forward.
Page 85 Seating and safety restraints Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down. Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to increase firmness.
Page 86 Seating and safety restraints Rear folding bench seat (if equipped) Folding down the rear seats All safety belts should be properly stowed in the seat pockets before folding down the rear seat. Make sure that no objects such as books, purses or briefcases are on the floor in front of the second row seats before folding them down.
Page 87 Seating and safety restraints Returning the seat to upright Always latch the vehicle seat to the floor, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 1. Lift/rotate the seatback toward the rear of the vehicle and make sure it latches securely.
Page 88 Seating and safety restraints Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair. 1) Use the shoulder belt on the outside shoulder only.
Page 89 Seating and safety restraints Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing free shoulder belt length adjustment to your movements and locking in response to vehicle movement. For example, if the driver brakes suddenly or turns a corner sharply, or the vehicle receives an impact of 8 km/h (5 mph) or more, the combination safety belts will lock to help reduce forward movement of the driver and passengers.
Page 90 Seating and safety restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
Page 91 Seating and safety restraints Front safety belt height adjustment Your vehicle has safety belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. To lower the shoulder belt height, push the button and slide the height control down.
Page 92 Seating and safety restraints Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). To lengthen the belt, turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle.
Page 93 (slide bar)(if equipped), shoulder belt height adjusters (if equipped), child safety seat tether bracket assemblies (if equipped), and attaching hardware, should be inspected after a collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 94 Seating and safety restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DIESEL FUEL ONLY km/h RPM x 1000 Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries.
Page 95 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer. Children and air bags For additional important safety information, read all information on safety restraints in this guide.
Page 96 Seating and safety restraints The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system. Rather, it means the forces were not of the type sufficient to cause activation. Air bags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts.
Page 97 Seating and safety restraints The SRS consists of: • driver and passenger (if equipped) air bag modules (which include the inflators and air bags), • one or more impact and safing sensors, • a readiness light and tone • and the electrical wiring which connects the components. The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system warning (including the impact sensors), the system wiring, the air bag system readiness light, the air...
Page 98 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately.
Page 99 If the light is illuminated when the passenger air bag switch is in the ON position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. The passenger side air bag should always be ON (the air bag OFF light...
Page 100 Seating and safety restraints Always transport children who are 12 and younger in the rear seat. Always use safety belts and child restraints properly. If a child in a rear facing infant seat must be transported in front, the passenger air bag must be turned OFF. This is because the back of the infant seat is too close to the inflating air bag and the risk of a fatal injury to the infant when the air bag inflates is substantial.
Page 101 Seating and safety restraints 2. Child age 1 to 12. A child age 1 to 12 must ride in the front seat because: • the vehicle has no rear seat; • although children ages 1 to 12 ride in the rear seat(s) whenever possible, children ages 1 to 12 sometimes must ride in the front because no space is available in the rear seat(s) of the vehicle;...
Page 102 Seating and safety restraints Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infant seat;...
Page 103 Seating and safety restraints This vehicle has special energy management safety belts for the driver and/or right front passenger. These particular belts are specifically designed to work with air bags to help reduce the risk of injury in a collision. The energy management safety belt is designed to give or release additional belt webbing in some accidents to reduce concentration of force on an occupant’s chest and reduce the risk of certain bone fractures and injuries to underlying organs.
Page 104 To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards. Belt-positioning booster seats raise the child and provide a shorter, firmer seating cushion that encourages safer seating posture and better fit of lap and shoulder belts on the child.
Page 105 Seating and safety restraints SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision.
Page 106 Seating and safety restraints Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage. For more information on top tether straps, refer to Attaching safety seats with tether straps.
Page 107 Seating and safety restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 108 Seating and safety restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode.
Page 109 Ford or Lincoln-Mercury dealer. If you have a SuperCab or Crew Cab, Ford recommends you attach tether safety seats in the rear seating position (if possible) with the tether strap attached to the tether anchorage bracket as shown in the instructions provided with the tether anchor kit.
Page 110: Starting
Starting PREPARING TO START YOUR VEHICLE Engine starting is controlled by the ignition system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting.
Page 111 Starting 2. Make sure the headlamps and vehicle accessories are off. If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. • Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: •...
Page 112: Starting The Engine
Starting FUEL FILL FUEL FUEL 0 0 0 0 0 RESET BRAKE 0 0 0 0 km/h RPM 1000 DOOR AJAR P R N SERVICE ENGINE RANGE SOON 4 X 4 Make sure the corresponding lights illuminate briefly. If a light fails to illuminate, have the vehicle serviced.
Page 113 Starting Using the engine block heater (if equipped) An engine block heater warms the engine coolant, which improves starting, warms up the engine faster and allows the heater-defroster system to respond quickly. Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23°C (-10°F) or below.
Page 114 Starting Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes.
Page 115: Driving
Driving BRAKES Your service brakes are self-adjusting. Refer to the maintenance guide and or service guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
Page 116 Driving Using RABS • In an emergency, applying full pressure may cause the front wheels to lock. If the front brakes lock, the vehicle cannot be steered. You should apply the brakes with steadily increasing force, as if “squeezing” the brakes. If you feel the front wheels begin to lock, momentarily release the pedal and repeat the “squeeze”...
Page 117 Driving With the ABS light on, the anti-lock BRAKE brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with parking brake released. (If your brake warning lamp illuminates, have your vehicle serviced immediately).
Page 118 Driving Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). The parking brake is not recommended to stop a moving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency.
Page 119 Driving TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle. Extended use of other than the manufacturer’s specified size tires on a Traction-Lok rear axle could result in a permanent reduction in effectiveness.
Page 120 Driving Do not rock the vehicle for more than a few minutes. The transmission and tires may be damaged or the engine may overheat. Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn off the ignition whenever you leave your vehicle.
Page 121 Driving R (Reverse) With the gearshift in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) With the gearshift in N (Neutral), the vehicle can be started and is free to roll.
Page 122 Driving Each time the vehicle is started, the transmission will automatically return to normal overdrive mode. Every time the vehicle is shut off and restarted, you must press the transmission control switch to cancel overdrive operation if driving in overdrive is not desired. 2 (Second) Use 2 (Second) to start-up on slippery roads or to provide...
Page 123 Driving When starting a vehicle with a manual transmission, you must: 1. Put gearshift in N (Neutral). 2. Hold down brake pedal. 3. Depress clutch pedal. 4. Turn ignition to position 5 (START) to start the engine, let the engine idle for a few seconds, then shift into gear.
Page 124 Driving Recommended shift speeds Downshift according to the following charts for your specific engine/drivetrain combination: Maximum downshift speeds 5-speed transmission Shift from: Transfer case position (if equipped) 2H or 4H (Overdrive) - 4 72 km/h (45 mph) 35 km/h (22 mph) 4 - 3 56 km/h (35 mph) 23 km/h (14 mph)
Page 125 Driving Parking your vehicle 1. Disengage the clutch, apply brake and shift into N (Neutral). 2. Set parking brake. 3. Shift into 1 (First). 4. Turn the ignition key to position 3 (OFF).
Page 126 Driving Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully. Reverse Make sure that your vehicle is at a complete stop before you shift into R (Reverse).
Page 127 Driving Removing key from ignition • Turn the ignition key until it stops. • Push the release lever forward and rotate the key towards you and remove. POWER TAKE OFF (PTO) CAPABILITY (IF EQUIPPED) Some vehicles with 6.8L and 7.3L engines are equipped with Power Take Off (PTO) capability.
Page 128 Driving FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) When Four–wheel drive (4WD) is engaged, power is supplied to all four wheels through a transfer case. 4WD power can be selected when additional driving power is desired. If equipped with the Electronic Shift 4WD System, and the instrument panel control is moved to 4WD Low while the vehicle is moving, the system will not engage and no damage will occur to the 4WD system.
Page 129 Driving • automatic hub locks can be manually overridden by rotating the hub lock control from AUTO to LOCK. Manual 4x4 system (if equipped) The 4WD system is engaged or disengaged by rotating the front wheel hub lock control from FREE to LOCK, then manually engaging the transfer case with a floor-mounted shifter.
Page 130 Driving Shifting from 2H (2WD high) to 4H (4WD high) Engage the locking hubs by rotating the hub lock control from FREE to LOCK, then move the transfer case lever from 2H (2WD High) to 4H (4WD High). Do not shift into 4H (4WD High) with the rear wheels slipping.
Page 131 Driving 4. Move the transfer case shift lever through N (Neutral) directly to 4H (4WD High) or 4L (4WD Low). Using the N (Neutral) position The transfer case neutral position overrides the transmission and puts the vehicle in neutral regardless of transmission gearshift lever position.
Page 132 Driving Shifting from 2WD (2WD high) to 4x4 HIGH (4WD high) Rotate the 4WD control to the 4x4 HIGH position at speeds up to 88 km/h (55 mph). HIGH • Do not shift into 4x4 HIGH with the rear wheels slipping. Shifting from 4x4 HIGH (4WD high) to 2WD (2WD high) Rotate the 4WD control to 2WD at any forward speed.
Page 133 Driving 4. Move the 4WD control to the 4x4 HIGH or 4x4 LOW position. HIGH Driving off-road with 4WD Your vehicle is specially equipped for driving on sand, snow, mud and rough terrain and has operating characteristics that are somewhat different from conventional vehicles, both on and off the road.
Page 134 Driving Sand When driving over sand, try to keep all four wheels on the most solid area of the trail. Do not reduce the tire pressures but shift to a lower gear and drive steadily through the terrain. Apply the accelerator slowly and avoid spinning the wheels.
Page 135 Driving If vehicle speed drops more than 16 km/h (10 mph), the speed control will cancel automatically. Resume speed with accelerator pedal. If speed control cancels after climbing the hill, reset speed by pressing and holding the SET ACCEL button to resume speeds over 50 km/h (30 mph).
Page 136 Driving • GVWR (Gross Vehicle Weight Rating) : Maximum total weight of the base vehicle, passengers, optional equipment and cargo. The GVWR is specific to each vehicle and is listed on the Safety Compliance Label on the driver’s door pillar. •...
Page 137 Driving The Certification Label, found on the inside pillar of the driver’s door, lists several important vehicle weight rating limitations. Before adding any additional equipment, refer to these limitations. If you are adding weight to the front of your vehicle, (potentially including weight added to the cab), the weight added should not exceed the Front Axle Reserve Capacity (FARC).
Page 138 Driving DRIVING THROUGH WATER Do not drive quickly through standing water, especially if the depth is unknown. Traction or brake capability may be limited and if the ignition system gets wet, your engine may stall. Water may also enter your engine’s air intake and severely damage your engine.
Page 139 Driving Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label. Towing trailers beyond the maximum recommended gross trailer weight could result in engine damage, transmission/axle damage, structural damage, loss of control, and personal injury. Trailer towing tables F-250 with manual transmission Engine Rear axle...
Page 140 Driving F-350 with manual transmission Engine Rear axle Maximum Maximum trailer ratio GCWR-kg (lbs.) weight-kg (lbs.) 5.4L 3.73 6 124 (13 500) 4 536 (10 000) 5.4L 4.10 6 804 (15 000) 4 536 (10 000) 6.8L 3.73 7 484 (16 500) 4 536 (10 000) 6.8L 4.10...
Page 141 Driving F-450 with automatic transmission Engine Rear axle Maximum Maximum trailer ratio GCWR-kg (lbs.) weight-kg (lbs.) 6.8L 4.88 10 886 (24 000) 4 536 (10 000) 6.8L 5.38 11 794 (26 000) 4 536 (10 000) Conventional/Class IV trailer hitch only. Fifth wheel trailer maximum weights can be calculated by subtracting GVW from GCWR.
Page 142 Driving Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1. Park the unloaded vehicle on a level surface. With the ignition on and all doors closed, allow the vehicle to stand for several minutes so that it can level.
Page 143 Driving Trailer lamps Trailer lamps are required on most towed vehicles. Make sure your trailer lamps conform to local and Federal regulations. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Using a step bumper The rear bumper is equipped with an integral hitch and requires only a ball with a 25.4 mm (one inch) shank diameter.
Page 144 Driving Trailer towing tips • Practice turning, stopping and backing up in an area before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles.
Page 145 N (Neutral) position in order to tow with all wheels on the ground. SNOWPLOWING For low speed snow removal, Ford offers a Snowplow Package as an option. If you do not have this equipment, do not use your vehicle as a snowplow or powertrain and suspension system damage may occur.
Page 146 Driving • The total weight of the snowplow and aftermarket equipment must be considered part of the payload and must not exceed the Gross Combined Weight Rating (GCWR) for towing. • Federal and most local regulations require additional exterior lamps for snowplow-equipped vehicles.
Page 147 Doing so may cause damage to the vehicle and the snow removal equipment as well as possible air bag deployment. Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer.
Page 148 Driving Engine temperature while plowing When driving with a plow, your engine may run at a higher temperature than normal because the attached snowplow blade will restrict airflow to the radiator. If you are driving more than 24 km (15 miles) at temperatures above freezing, angle the plow blade either full left or full right to provide maximum airflow to the radiator.
Page 149: Roadside Emergencies
Roadside emergencies HAZARD FLASHER Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc. The hazard flashers can be operated when the ignition is off. • The hazard lights control is located on top of the steering column.
Page 150: Fuses And Relays
Roadside emergencies The fuel pump shut-off switch is located in the passenger’s foot well, behind the kick panel. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse.
Page 151: Passenger Compartment Fuse Panel
Roadside emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse Link Maxi Rating Fuses Fuses Fuses Cartridge Fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
Page 152 Roadside emergencies To remove a fuse use the fuse puller tool provided on the fuse panel cover. The fuses are coded as follows. Fuse/Relay Fuse Amp Description Location Rating Electronic Flasher Instrument Cluster, Powertrain Control Module (PCM) Keep Alive Memory Cigar Lighter, OBDII Glove Box Lamp, Map Lamps, Power Mirrors, Underhood Lamp...
Page 153 Roadside emergencies Fuse/Relay Fuse Amp Description Location Rating — Not Used Power Window Lock Switch Illumination Radio, Headlamp Switch Illumination — Not Used — Not Used Washer Pump, Wiper Run/Park Relay Coil, Wiper Hi/LO Relay Coil, Washer Pump Relay Coil Horn Stop Lamps, Center High-mount Stop Lamp, Trailer Tow Stop Lamp...
Page 154 Roadside emergencies Fuse/Relay Fuse Amp Description Location Rating 4-Wheel Anti-Lock Brake System (4WABS) Module — Not Used Ignition Run Power Feed (Customer Access) Brake Shift Interlock, DRL Relay Coil, Speed Control Module, Backup Lamps, Trailer Tow Backup Lamp Relay Coil, Electronic Shift On The Fly Hub Lock Solenoid Instrument Cluster (Charge and Airbag Warning Lamps)
Page 155 Roadside emergencies The high-current fuses and relays are coded as follows. Fuse/Relay Fuse Amp Description Location Rating 7.5A * Trailer Tow Left Stop/Turn Lamp 10A* Air Bag Module 7.5A* Trailer Tow Right Stop/Turn Lamp 20A* Trailer Tow Backup Lamps, Trailer Tow Park Lamps 20A* Gasoline only-PCM, Two Speed Fuel...
Page 156 Roadside emergencies Fuse/Relay Fuse Amp Description Location Rating - (Gasoline only) Gasoline only-Not Used 10A* Diesel only-Single or Dual Alternator (Diesel only) A Field, Regulator 20A* Gasoline only-Vapor Managment Valve, (Gasoline only) HEGO Sensors, Intake Manifold Communication Control, EVR (Diesel only) Solenoid, PCM, Canister Vent Solenoid Diesel only-Dual Alternator A Field 15A*...
Page 157 Roadside emergencies Fuse/Relay Fuse Amp Description Location Rating 20A** If equipped with Remote Keyless Entry-Driver Door Unlock Relay Coil, All Door Unlock Relay Coil, All Door Lock Relay Coil, Park Lamp Flash Relay, If not equipped with Remote Keyless Entry-Power Door Lock Motors - (Gasoline only) Gasoline only-Not Used...
Page 158 Roadside emergencies CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily. Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Spare tire information Your vehicle may be equipped with a spare tire that can be used as either a spare or a regular tire.
Page 159 Roadside emergencies • one wheel nut wrench. Slide over square end of jack handle. 2. The following steps are required to move the support bracket (if equipped) away from the spare tire: • With tapered end of lug wrench, loosen the eyebolt on the support bracket.
Page 160 Roadside emergencies Stowing the spare 1. Lay the tire on the ground with the valve stem facing up. 2. Slide the wheel under the vehicle and install the retainer through the wheel center. 3. Turn the jack handle clockwise until the tire is raised to its original position underneath the vehicle.
Page 161 Roadside emergencies To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed.
Page 162 Roadside emergencies The following steps apply to F250/F350 only: 6. Insert the hooked end of the jack handle into the jack and use the handle to slide the jack under the vehicle. 7. Position the jack according to the following guides: •...
Page 163 Roadside emergencies • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area on the differential housing.
Page 164 Roadside emergencies • Rear 8. Turn the jack handle clockwise until the wheel is completely off the ground and high enough to install the spare tire. 9. Remove the lug nuts with the lug wrench. 10. On single rear wheel vehicles, replace the flat tire with the spare tire, making sure the valve stem is facing outward for all front tires and...
Page 165 Roadside emergencies The following steps apply to F450/F550 only: 12. Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle. Make sure the valve is closed by turning it clockwise.
Page 166 Roadside emergencies • Front driver side (4x4) • Front passenger side (4x4)
Page 167 Roadside emergencies • Rear 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack’s rated capacity.
Page 168 1/2-20 9/16-18 * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads. Use only Ford recommended replacement fasteners. JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes.
Page 169 Roadside emergencies Batteries contain sulfuric acid which can burn skin, eyes, and clothing, if contacted. Do not attempt to push start your vehicle. Automatic transmissions do not have push-start capability. Preparing your vehicle 1. Use only a 12–volt supply to start your vehicle. 2.
Page 170 Roadside emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery.
Page 171 Roadside emergencies 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor. The preferred locations of an exposed metal part (to ground the circuit) are the alternator mounting brackets or an engine lifting eye.
Page 172 Roadside emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery.
Page 173 Roadside emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 174 However, a slingbelt with T-hooks and a wheel dolly can also be used. A towing manual is available from Ford Motor Company for all authorized tow truck operators. Have your tow truck driver refer to this manual for...
Page 175: Maintenance And Care
Maintenance and care SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a Scheduled Maintenance Guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide necessary parts and service.
Page 176 Maintenance and care Working with the engine off • Automatic transmission: 1. Set the parking brake and ensure the gearshift is securely latched in P (Park). 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly. •...
Page 177 Maintenance and care OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and release the auxiliary latch located under the right center of the hood. Slide the handle to release the auxiliary latch.
Page 178 Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid reservoir 4. Power distribution box 5. Power steering fluid reservoir 6. Air filter assembly 7. Engine coolant reservoir 8.
Page 179 Maintenance and care ENGINE OIL Checking the engine oil Refer to the Scheduled Maintenance Guide for the appropriate intervals for checking the engine oil . 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan.
Page 180 Maintenance and care 6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range.
Page 181 Change your engine oil and filter according to the appropriate schedule listed in the Scheduled Maintenance Guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, startup engine noises or knock may be experienced.
Page 182 3. If necessary, add brake fluid until the level reaches MAX. Do not fill above this line. 4. Use only a DOT 3 brake fluid certified to meet Ford specifications. Refer to Lubricant specifications in the Capacities and specifications chapter. Brake fluid is toxic.
Page 183 Check the clutch fluid level. Refer to the Scheduled Maintenance Guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer to Capacities and specifications. For vehicles equipped with the 5–speed manual transmission, during normal operation, the fluid level in the clutch reservoir should remain constant.
Page 184: Servicing
Maintenance and care WINDSHIELD WASHER FLUID Checking and adding washer fluid Check the washer fluid whenever you stop for fuel. The reservoir is highlighted with a symbol. If the level is low, add enough fluid to fill the reservoir. In very cold weather, do not fill the reservoir all the way.
Page 185 Maintenance and care Adding engine coolant Do not put engine coolant in the container for the windshield washer fluid. Do not mix conventional green coolant, orange coolant or recycled coolants together in your vehicle. Use only the type of coolant that your vehicle was originally equipped with. If you are unsure which type of coolant your vehicle requires, contact your local dealer.
Page 186 Maintenance and care For vehicles with green coolant, use Ford Premium Cooling System Fluid E2FZ-19549–AA (in Canada, Motorcraft CXC-8–B) or an equivalent premium engine coolant that meets Ford specification ESE-M97B44–A. Do not add orange coolant or recycled coolant to your vehicle originally equipped with conventional green coolant.
Page 187 Maintenance and care Severe winter climate If you drive in extremely cold climates (less than –36°C [–34°F]), it may be necessary to increase the coolant concentration above 50%. Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle is such that the coolant will not freeze at the temperature level in which you drive during winter months.
Page 188 Maintenance and care When fail-safe mode is activated You have limited engine power when in the fail-safe mode, so drive the vehicle with caution. The vehicle will not be able to maintain high-speed operation and the engine will run rough. Remember that the engine is capable of completely shutting down automatically to prevent engine damage, therefore: 1.
Page 189 Maintenance and care CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the “Service Guide” for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be...
Page 190 Maintenance and care 1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges.
Page 191 Maintenance and care The transmission fluid should be in this range if at ambient temperature (10°C-35°C [50°F-95°F]). DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK High fluid level Fluid levels above the safe range COLD DO NOT ADD may result in transmission failure.
Page 192 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to the Capacities and specifications chapter.
Page 193 Use only fluid that meets Ford specifications. Refer to the Capacities and specifications chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 194 Maintenance and care BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the Scheduled Maintenance Guide for the service interval schedules.
Page 195 Maintenance and care When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery. Lift the battery with a battery carrier or with your hands on opposite corners.
Page 196 Maintenance and care 3. Let the engine idle for at least one minute. 4. The relearning process will automatically complete as you drive the vehicle. • The vehicle may need to be driven 16 km (10 miles) or more to relearn the idle and fuel trim strategy.
Page 197 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.
Page 198 Maintenance and care Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100.
Page 199 Maintenance and care SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been driven less than 5 km (3 miles).
Page 200 Maintenance and care • Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads. Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier for the driver to lose control and roll over.
Page 201 Maintenance and care SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow tires and chains.
Page 202 Maintenance and care WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. If you do not use the proper fuel cap, the pressure in the fuel tank can damage the fuel system or cause it to work improperly in a collision.
Page 203 Maintenance and care • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention. Failure to seek proper medical attention could lead to permanent injury.
Page 204 It should not be necessary to add any aftermarket products to your fuel tank if you continue to use a high-quality fuel. Cleaner air Ford approves the use of gasolines to improve air quality, including reformulated gasolines that contain oxygenates up to 10% ethanol or 15% MTBE.
Page 205 If you must replace the fuel filler cap, replace it with a genuine Ford or Motorcraft part. The customer warranty may be void for any damage to the fuel tank or fuel system if a genuine Ford or Motorcraft fuel filler cap is not used.
Page 206 Maintenance and care Fuel Filter Your vehicle is equipped with a fuel filter that is mounted on the underbody. For fuel filter replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the fuel filter. If you replace the fuel filter, replace it with an authorized Motorcraft part.
Page 207 Maintenance and care Filling the tank For consistent results: • Use the same filling rate setting (low — medium — high) each time the tank is filled. • Allow three automatic click-offs when filling. • Always use the recommended octane rating of a known quality gasoline, preferably a national brand.
Page 208 Maintenance and care Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy. • Idling for long periods of time (greater than one minute) may waste fuel.
Page 209 Maintenance and care Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 2 km/h [1 mpg] is lost for every 180 kg [400 lb] of weight carried). •...
Page 210 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 211 Maintenance and care Readiness for inspection/maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostic (OBD-II) system. If your “Check Engine/Service Engine Soon” light is on, refer to the description in the Warning Lights and Chimes section of the Instrumentation chapter.
Page 212 Maintenance and care Replacing headlamp bulbs (aerodynamic) Handle a halogen headlamp bulb carefully and keep out of children’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated.
Page 213 Maintenance and care 3. Remove the two screws and parking lamp/side marker assembly by pulling gently 4. Disconnect the electrical connectors from the parking lamp/side marker assembly and remove. 5. Remove the four bolts and headlamp bezel. 6. Remove the four screws and the headlamp retaining ring from headlamp.
Page 214 Maintenance and care Replacing high-mount brakelamp/cargo lamp bulbs To remove the brakelamp/cargo lamp assembly: 1. Remove the two screws from the surface of the lens. 2. After removing the screws, remove the lamp assembly. 3. Remove the lamp that contains the burned-out bulb from its socket by rotating it 45 degrees and pulling it out of the lamp assembly.
Page 215 Maintenance and care 7. Carefully install the tail lamp assembly on tailgate pillar snapping the two retaining tabs into place. 8. Secure the tail lamp with two screws. High-mount brakelamp bulbs To remove the brakelamp assembly: 1. Remove the two screws and lamp assembly from vehicle as wiring permits.
Page 216 • The headlamps do not seem to provide enough light for clear night vision. • The headlamp beams are pointed substantially away from a slightly down and to the right position. CLEANING AND CARING FOR YOUR VEHICLE Refer to the “Customer Assistance Guide” for a list of Ford-approved cleaners, polishes and waxes.
Page 217 Repairing paint chips Minor scratches or paint damage from road debris may be repaired with touch-up paint, repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products. Remove particles such as bird droppings, tree sap, insect remains, tar...
Page 218 Maintenance and care Cleaning the wheels Wash with the same detergent as the body of your vehicle. Do not use acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong detergents. Never use abrasives that will damage the finish of special wheel surfaces.
Page 219 For tougher soiling concerns, Ford recommends using the leather cleaning kit F8AJ-19G253–AA, which is available from your Ford Dealer. This mild cleaner and special pad, cleans the leather and maintains its natural beauty. Follow the instructions on the cleaner label.
Page 220: Capacities And Specifications
Capacities and specifications MOTORCRAFT PART NUMBERS Component* 5.4L V8 engine 6.8L V10 engine Air filter FA-1634 FA-1634 Fuel filter FG-986B FG-986B Oil filter FL-820-S FL-820-S PCV valve EV-233 EV-233 Battery (Standard) BXT-65-650 BXT-65-650 Battery (Optional) BXT-65-750 BXT-65-650 Spark plugs-platinum** AWSF-22E AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part...
Page 221 Capacities and specifications REFILL CAPACITIES Fluid Ford Part Name Application Capacity Front axle Motorcraft SAE F-250/350 Dana 1.8L (3.8 pints) 75W90 Front Axle 50 axle Lubricant F-350/450/550 2.7L (5.8 pints) Dana 60 axle 1,2,3 Rear axle Motorcraft SAE F-250 /350 3.3L (6.9 pints)
Page 222 Capacities and specifications Fluid Ford Part Name Application Capacity Fuel tank Mid-ship tank 71.9L (optional aft axle (19.0 gallons) on narrow frame Chassis Cab) Right side saddle 87.1L mounted tank (23.0 gallons) (optional on narrow frame Chassis Cab) Short box 109.8L...
Page 223 If your engine coolant is green in color, use Ford Premium Cooling System Fluid. If your coolant is orange in color, use Ford Extended Life Engine Coolant. Refer to Adding engine coolant, in the Maintenance...
Page 224 Capacities and specifications LUBRICANT SPECIFICATIONS Ford part Ford part Ford Item name or number specification equivalent 75W90 Gear XY-75W90-QL WSP-M2C201-A Front axle Lube Motorcraft SAE F1TZ-19580-B WSL-M2C192-A 75W140 High Performance Synthetic Rear Axle Lube Motorcraft SAE XY-75W90-QL WSP-M2C201-A 75W90 Synthetic...
Page 225 Add 236 ml (8 oz.) of additive friction modifier C8AZ-19B546–A, Ford specification EST-M2C118–A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water. Dana rear axles also contain a synthetic lubricant but do require a change.
Page 226 Capacities and specifications ENGINE DATA Engine 5.4L V8 engine 6.8L V10 engine Cubic inches Horsepower 235 @ 4250 rpm 275 @ 4250 rpm Torque 335 lb.-ft. @ 3000 rpm 410 lb.-ft. @ 2750 rpm Recommended fuel 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9...
Page 227 Capacities and specifications F250-Crew cab Dimension Body style Crew Cab 4x2 Crew Cab 4x4 (1) Overall height 1 960 mm (77.2 in) 2 053mm (80.8 in) 883 mm (74.1 in) 052 mm (80.8 in) (2) Track (Front / 1 745 mm (68.7 in)/1 1 736 mm (68.4 in)/1 Rear) 729 mm (68.1 in)
Page 228 Capacities and specifications F350–except Crew cab Dimension Body style Chassis Regular Super Cab Super Cab (1) Overall 1 972 mm 1 860 mm 1 865 mm 1 960 mm height (77.6 in) (73.2 in) (73.4 in) (77.2 in) 1 861 mm (73.6 in) (2) Track 1 736.3 mm...
Page 229 Capacities and specifications F350-Crew cab Dimension Body style Crew Cab 4x2 Crew Cab 4x4 (1) Overall height 1 929 mm (75.9 in) 2 038 mm (80.2 in) (2) Track (Front / 1 745 mm (68.7 in)/ 1 736 mm (68.4 in)/ Rear) 1 729 mm (68.1 in) 1 729 mm (68.1 in)
Page 230 Capacities and specifications F550 Dimension Body style Chassis Chassis Crew Cab Crew Cab Cab 4x2 Cab 4x4 (1) Overall 2 076 mm 2 075 mm 2 067 mm 2 066 mm height (81.7 in) (81.6 in) (81.4 in) (81.3 in) (2) Track 1 736 mm 1 736 mm...
Page 231 Capacities and specifications...
Page 232: Vehicle Identification Number
Capacities and specifications IDENTIFYING YOUR VEHICLE Safety compliance label The National Highway Traffic Safety MFD. BY FORD MOTOR CO. IN U.S.A. Administration Regulations require DATE: XXXXX GVWR:XXXXX LB/ XXXXX KG that a Safety Compliance FGAWR: XXXXXX/XXXXXXX RGAWR: XXXXXXX/XXXXXXX THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL...
Page 233: Reporting Safety Defects
However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (202–366–0123 in the Washington D.C.
Page 234: Index
Index Accessory delay ......76 recommended shift Air bag supplemental restraint speeds ......124,125,126 system ..........94 Compass, electronic ....20 and child safety seats ....95 calibration .........22 description ........94 set zone adjustment ....21 disposal ........98 Console ........78 indicator light ......97 Controls passenger air bag .....95 power seat .........84 passenger deactivation Coolant .......186,187...
Page 235 Index detergent in fuel .....204 replacing bulbs ..211,212,214,215 filling your vehicle with Lane change indicator fuel ........202,205 (see Turn signal) ......68 quality ........204 Lights, warning and indicator running out of fuel ....204 air bag ........10 safety information relating to anti-lock brakes (ABS) ....11 automotive fuels .....202 brake ..........11 Fuses ........150,151...
Page 236 Index replacement/additional replacing ........200 transmitters .......81 rotating ........199 replacing the batteries .....80 snow tires and chains ....201 Safety belts tire grades .......198 (see Safety restraints) ....13 treadwear ........198 Safety restraints Towing cleaning the safety belts ...93,219 recreational towing ....145 extension assembly ....92 wrecker ........174 for children ......103,104 Traction-lok rear axle ....119...
Page 239: Filling Station Information
Refer to Refill capacities in the Capacities and specifications chapter. Engine oil (includes 5.7L (6.0 quarts). Use Motorcraft 5W30 Super filter change) Premium Motor Oil, Ford specification WSS-M2C153-G. Tire size and pressure Refer to Tire Pressure Decal on passenger’s door panel. Hood release Pull handle under the left side of the instrument panel.
Page 240 Filling station information Use of any non-approved fluid may cause internal transmission component damage. Some fluid labels may indicate dual use such as MERCON and MERCON V. These dual use fluids are not to be used in transmissions that use only the MERCON type fluid. These dual use fluids may be used in transmissions that require MERCON V.

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