Condensate Trap - Navien NCB-180 Service Manual

7. Remove the 4 screws directly from the bottom of the gas
valve to remove the elbow.
Figure 16
8. Replace the O-ring where the gas valve assembly
attaches to the elbow. Make sure the old O-ring is
discarded.
9. Replace the old gas valve with the new part and reattach
the elbow and gas pipe to the gas valve.
10. Reconnect the gas valve assembly to the unit by using
the 4 screws at the elbow and 2 screws at the gas pipe.
11. Reattach the gas valve wiring connector.
WARNING
Failure to correctly assemble the components according
to these instructions may result in a gas leak or
explosion.
12. Check that all gas connections are tightly sealed to
ensure that no gas leaks are present.
13. Turn on water supply, power supply, and gas supply to
the unit.
14. Verify the gas pressures to the unit with the values
provided in this Service Manual.
NOTE
Always replace the old O-rings and gaskets with new
parts to ensure tight seals between connections. Ensure
that all properly sized O-rings are used for the
replacement.
126 NCB Service Manual

6.2.8 Condensate Trap

1. Turn off the gas supply to the unit.
2. Disconnect the unit from the power supply.
3. Turn off the water supply to the unit.
4. Remove the pin that secures the condensate drain cap
and then remove the cap. Use a bucket to collect the
condensate.
Figure 17
5. Detach the condensate piping from the unit.
6. Remove the 2 screws located at the bottom of the unit
that are attached to the condensate trap.
7. Loosen the clip that secures the hose to the condensate
trap, and then pull off the hose.
8. Remove the old condensation trap and replace it with
the new part.
9. Reconnect the hose to the condensate trap.
10. Reattach the condensation trap to the unit and secure it
using the 5 screws.
11. Replace the controller to its original position.
12. Turn on the water supply, power supply, and gas supply
to the unit.
NOTE
Ensure that the condensate drain trap is completely
inserted into the condensate fitting to eliminate leaking.
Use the pin to secure the cap to the fitting.
Version 1.0